The Ultimate Guide to 25kW 144V Liquid-Cooled Electrification Solutions for Pickups and Minivans: Empowering Commercial Operations

Converting small pickups or minivans into electric vehicles brings multiple advantages, especially for commercial scenarios such as delivery services and cargo transportation

Compared with traditional fuel vehicles, electric conversion can significantly save energy, reduce maintenance costs, and minimize environmental impact. It is a wise choice for achieving fleet modernization and sustainable development.

Why Choose Electrification for Your Commercial Vehicles?

Ultimate Operational Economy

Electricity costs are much lower than fuel costs, drastically reducing per-kilometer costs and directly increasing your profit margins.

Significantly Reduced Maintenance Costs

Eliminate regular maintenance of engines and transmissions, no need to change oil or filters. Maintenance is simpler, with higher attendance rates.

Compliance with Environmental Trends

Zero tailpipe emissions help companies achieve green goals, enhance brand image, and potentially receive policy preferences.

Improved Driving and Work Experience

Motor operation is quiet with minimal vibration, creating a more comfortable working environment for drivers. Rapid torque response makes urban driving easier.

Commercial electric vehicle conversion

Compatible Models and Market Positioning

This solution perfectly adapts to mainstream classic pickup and minivan models on the market, including but not limited to:

  • Isuzu D-MAX
  • Toyota Hilux
  • Toyota Hiace

These models, with their sturdy body structures and reliable chassis performance, become ideal platforms for electric conversion.

Market Comparison:

In the Chinese market, similar factory-produced pure electric models include Wuling Rongguang EV, Karry New Energy, etc. These factory electric vehicles typically use liquid-cooled motors over 30KW with rear-wheel drive, but high battery capacity requirements make the vehicle purchase cost relatively expensive.

In comparison, our 25KW 144V system provides a more cost-effective solution for developing countries and commercial users focusing on cost-effectiveness, maximizing return on investment while meeting daily operational needs.

Why Choose the 25KW 144V Permanent Magnet Synchronous Liquid-Cooled Motor?

The core of our solution is the 25KW 144V permanent magnet synchronous liquid-cooled motor, selected based on the following careful considerations:

Strong Torque Output

Especially suitable for the load requirements of small vans, providing more power for starting and climbing.

Efficient Liquid Cooling

Ensures the motor doesn't overheat under heavy loads and long operation, with stable performance and longer lifespan.

144V Voltage Platform

Provides sufficient power while ensuring high-voltage safety and higher system efficiency.

Excellent Cost-Effectiveness

Can be paired with battery packs of 15KWh or 30KWh capacity, providing approximately 120 kilometers or 200 kilometers of range, perfectly matching the transportation radius requirements within factory areas or urban logistics.

Electric motor and components

Two Flexible Conversion Solutions

We provide two mainstream conversion methods that can be flexibly chosen based on your budget and vehicle condition:

1. Replace Rear Axle Assembly

Directly replace with a pure electric drive rear axle, with more compact structure and higher transmission efficiency.

2. Adapter Plate Connection

Connect the motor to the original vehicle transmission through a custom adapter plate, retaining the original transmission system with more cost advantages.

Each solution can be tailored to ensure optimal performance and cost-effectiveness.

Complete Solution Core Component List

We provide complete, high-quality conversion kits to ensure worry-free installation:

Power Core
25KW 144V Permanent Magnet Synchronous Liquid-Cooled Motor
Control Brain
Intelligent Motor Controller
Thermal Management System
Liquid Cooling System (provides stable temperature control for both motor and controller)
Energy Source
Battery Pack (15KWh or 30KWh capacity options)
Energy Replenishment
On-board Charger (efficient charging management)
Information Display
Digital Dashboard (real-time display of power, speed, fault diagnosis, etc.)
Driving Control
Electronic Throttle Pedal
Power Conversion
DC-DC Converter (powers vehicle low-voltage systems)
Safety Guarantee
Electric Vacuum Booster Pump (ensures reliable brake system operation)
Comfort Upgrade
Electric Power Steering System (significantly improves driving lightness and comfort)
Optional Component
Pure Electric Drive Rear Axle
Commercial EV battery system

Core Advantages and Quality Assurance

Our commitment to quality is reflected in every core component:

High-Performance Battery Cells

Using well-known brand battery cells such as EVE Energy, ensuring high energy density and ultra-long cycle life.

Intelligent Battery Management

Equipped with automotive-grade BMS, providing comprehensive intelligent battery management and safety protection, including overcharge, over-discharge, temperature monitoring, etc.

Vehicle CAN Communication

Supports full vehicle CAN protocol, achieving precise vehicle control and remote monitoring functions, facilitating fleet management.

Long-Term Reliability Guarantee

Core components (motor, controller, battery) come with a 2-year warranty, with system design life exceeding 10 years, ensuring your investment is worry-free.

Conclusion: The First Step Towards Efficient Electric Commercial Transportation

This solution provides pickup trucks and minivans with a highly cost-effective, reliable quality, and easily installable electric conversion opportunity. Specifically designed for commercial transportation and factory area logistics applications, it offers a stable performance, low maintenance cost, durable premium option, precisely meeting the urgent needs of developing markets for vehicle electrification.

Ready to Transform Your Commercial Fleet?

Contact us immediately to get a customized conversion plan and detailed quote specifically for your vehicle, and open a new era of efficient, low-cost electric transportation!

Get Your Custom Quote

Frequently Asked Questions

What is the typical range I can expect with the 15KWh vs 30KWh battery options?

The 15KWh battery provides approximately 120 kilometers of range, while the 30KWh battery offers about 200 kilometers. Actual range may vary based on load, driving conditions, and terrain.

How long does the conversion process typically take?

A professional conversion typically takes 4-6 weeks, depending on the vehicle model and the complexity of the installation. This includes disassembly, installation, testing, and quality assurance.

Can the converted vehicles handle heavy loads and steep inclines?

Yes, the 25KW motor provides strong torque output specifically designed for commercial applications. The liquid cooling system ensures stable performance even under heavy loads and challenging conditions.

What kind of charging infrastructure is required?

The system supports both standard AC charging (overnight) and optional DC fast charging. For commercial operations, we recommend installing dedicated charging stations at your facility for optimal efficiency.

Are there government incentives available for commercial vehicle conversions?

Many regions offer incentives for commercial electric vehicle conversions, including tax credits, grants, or preferential registration fees. We can provide guidance on available programs in your area.

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