Conversion kit for electric utility task vehicles (UTV)

Electric conversion for Utility Task Vehicles (UTVs) is becoming a major trend in the off-road and utility vehicle industry. Compared with traditional gasoline or diesel systems, electric UTVs offer many advantages, including lower operating costs, reduced maintenance, low noise, zero emissions, and instant torque output. Electric UTVs are especially suitable for farms, plantations, orchards, resorts, industrial parks, mining areas, and other environments that require reliable low-speed performance and long working hours.

Green Motor Tech specializes in complete EV conversion solutions for utility vehicles and off-road applications. We provide one-stop conversion kits including electric motors, motor controllers, battery systems, chargers, DC-DC converters, VCUs, wiring harnesses, and customized drivetrain solutions. Different voltage platforms such as 48V, 72V, and 96V are available according to vehicle size and power requirements.

Our engineering team can also provide customized solutions including rear axle matching, gear ratio optimization, cooling systems, and PCD customization to ensure the best performance for different vehicle platforms. With years of experience in EV powertrain systems, Green Motor Tech helps customers accelerate UTV electrification projects with efficient, reliable, and professional technical support.

Parts Included in the Conversion kit forElectric Utility Task Vehicles (UTV)

🔌 Electric Motor System

⚡ Power Electronics

🔋 Battery System

LiFePO₄/Lithium Battery Cell Pack

🧩 Vehicle Support Systems

We can also provide you with other modification parts, or customize modification solutions for you, please contact us

Motor and Controller Selection for Electric Utility Task Vehicles (UTV)

Selecting the right motor and powertrain for an Electric Utility Task Vehicle (UTV) depends on several key factors, including vehicle weight, payload, terrain, climbing ability, top speed, suspension structure, and application scenarios such as farms, off-road recreation, industrial transportation, or utility operations.

For light-duty and medium-duty UTVs, Green Motor Tech provides multiple electrification solutions based on different performance requirements. For compact utility vehicles and light farm applications, we offer 48V 7.5KW systems. For higher performance and stronger climbing capability, 72V 11KW / 20KW systems are widely used. For medium-duty UTVs and high-performance off-road applications, we provide 96V 15KW / 30KW systems with peak torque up to 170 N·m.

We also offer liquid-cooled solutions for demanding applications, including 96V 20KW / 40KW and 144V high-voltage systems, with peak torque up to 210 N·m and maximum motor speed up to 6500 RPM. Both air-cooled and water-cooled motor/controller systems are available depending on duty cycle and environmental conditions.

In addition, our software can be fully programmable and customized for acceleration, regenerative braking, torque response, and driving characteristics. We can also support customized drivetrain solutions including independent suspension adaptation, rear axle matching, gear ratio optimization, differential configuration, and custom PCD requirements.

Green Motor Tech provides complete one-stop EV conversion solutions for UTV electrification projects with professional engineering support and customized powertrain integration.

DC-DC Converter for Conversion kit for Electric Utility Task Vehicles (UTV)

DC-DC converter typically falls into three voltage levels: low voltage platforms such as 48V and 72V, which are suitable for light-duty equipment and offer advantages in cost and safety but are limited in power output; medium voltage platforms including 96V, 144V, and 300V, which represent the mainstream solution and are widely used in applications such as baggage tractors, belt loaders, and small service vehicles; and high voltage platforms ranging from 300V to 600V or higher, typically used in aircraft tow tractors, large loading equipment, and high-demand systems such as GPU and air conditioning units, offering higher power capability and efficiency but with increased system complexity and cost.

We provide a full range of voltage platforms from 48V, 72V, 96V, 144V up to high-voltage solutions, allowing customers to select the most suitable configuration based on power requirements. Once the voltage and power level are defined, we further optimize the complete system architecture, including components such as DC-DC converters and other key parts, ensuring a fully matched and reliable electrification solution for each application.

dashboard for Conversion kit for Electric Utility Task Vehicles (UTV)

The dashboard plays an important role in electric tricycle and cargo trike conversions. A suitable dashboard should display speed, battery SOC, voltage, current, and fault warnings in real time. For heavy-duty cargo trikes, CAN communication dashboards are recommended for more accurate system monitoring. The dashboard must match the controller protocol and system voltage such as 72V or 96V. Waterproof and vibration-resistant designs are also important for commercial applications operating under rough road conditions.

Compact On-Board Charger for Conversion kit for Electric Utility Task Vehicles (UTV)

A compact on-board charger is an important component in electric tricycle and cargo trike conversion kits. Compared with external chargers, on-board chargers provide greater convenience for daily charging operations, especially for commercial delivery and utility vehicles.

Most electric tricycle systems use 72V, 96V, or 144V lithium battery platforms, requiring chargers with stable output voltage and intelligent charging protection. Compact high-frequency chargers offer higher efficiency, lower heat generation, and reduced installation space requirements.

For cargo trikes operating under harsh conditions, waterproof and vibration-resistant charger designs are highly recommended. CAN communication capability can also improve compatibility with the BMS, allowing real-time monitoring of battery temperature, charging current, and fault diagnostics.

A properly selected on-board charger improves charging safety, battery life, and overall system reliability

Space-Optimized Battery Packs for Conversion kit for Electric Utility Task Vehicles (UTV)

Battery installation space is one of the biggest challenges in electric tricycle and cargo trike conversions. Unlike factory-built EVs, conversion projects must fit the battery system within limited chassis space while maintaining proper weight distribution and cargo capacity.

To meet different power and range requirements, we provide multiple compact lithium battery pack options, including:

51.2V 122Ah / 230Ah
73.6V 122Ah / 230Ah
102.4V 122Ah / 230Ah

The 51.2V platform is suitable for light-duty passenger tricycles and short-distance delivery applications. The 73.6V system provides improved efficiency and climbing performance for medium-duty cargo transport. For heavy-duty cargo trikes and higher power motor systems, the 102.4V platform delivers lower operating current, better thermal performance, and higher drivetrain efficiency.

All battery packs use integrated BMS protection with functions including over-voltage, under-voltage, over-current, and temperature protection. Compact modular designs also simplify installation and future maintenance for commercial electric tricycle applications.

Successful Conversion Cases

USA Customer Case – Electric UTV Conversion Project

One of our customers in the USA recently completed an electric conversion project for a 4WD utility buggy using our 10KW electric motor system.

Originally, the vehicle was equipped with a 50KW gasoline engine. To achieve better torque performance while keeping the system lightweight and cost-effective, the customer selected a 10KW electric motor and optimized the pulley ratio to create additional gear reduction.

The final result exceeded expectations. The converted UTV is now able to successfully carry heavy loads of firewood up very steep hills while maintaining reliable performance.

The customer shared:

“The system is completed and works just fine.
The gearing reduction enabled the buggy to carry a load of firewood up my very steep hills successfully.”

Compared with larger motor systems, the 10KW solution offered several advantages:

Lower system weight
Smaller battery requirement
Reduced project cost
Easier installation
Excellent low-speed torque performance

This project demonstrates that proper motor selection and drivetrain matching are extremely important for electric UTV conversions. A well-designed smaller powertrain can often achieve excellent real-world utility performance.

Green Motor Tech provides complete EV conversion solutions for UTVs and off-road utility vehicles, including:

Electric motors and controllers
Battery systems
Chargers and DC-DC converters
Programmable software
Gear ratio optimization
Customized drivetrain solutions

If you are planning an electric UTV conversion project, feel free to contact us for customized electrification solutions.

Conversion kit for electric utility task vehicles (UTV)