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Complete EV Conversion Solutions for indoor factory logistics (10HP / 20HP / 30HP/40HP)

Green Motor Tech provides complete electrification solutions and EV conversion kits for indoor factory logistics vehicles, including AGVs, AMRs, electric tow tractors, tugger vehicles, electric forklifts, and material handling vehicles.

Our solutions include electric motors, motor controllers, battery systems, chargers, DC-DC converters, VCU, wiring harnesses, and complete vehicle integration support.

Compared with traditional fuel-powered logistics vehicles, electric factory logistics vehicles offer significant advantages:

  • Lower operating and maintenance costs
  • Zero emissions and environmentally friendly operation
  • Low noise and reduced vibration for indoor working environments
  • Instant torque output for smooth low-speed operation and heavy-load handling
  • Higher efficiency and improved energy utilization
  • Easier maintenance with fewer mechanical components
  • Suitable for smart factories, warehouse automation, and modern industrial logistics applications

We can provide complete electric powertrain matching and customized electrification solutions based on different vehicle platforms, payload requirements, and operating conditions.

Parts Included in the Conversion kit for indoor factory logistics

🧩 Vehicle Support Systems

We can also provide you with other modification parts, or customize modification solutions for you, please contact us
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Motor and Controller Selection for indoor factory logistics vehicles,

Green Motor Tech provides complete electrification and EV powertrain solutions for indoor factory logistics vehicles, including AGVs, AMRs, electric tow tractors, tugger vehicles, forklifts, and material handling vehicles.

Our motor and controller selection is based on vehicle payload, operating conditions, speed, and torque requirements. We provide complete electric powertrain solutions ranging from compact low-voltage systems to high-power industrial platforms.

Typical voltage platforms include:

  • 48V / 72V / 96V / 144V systems
  • Air-cooled and liquid-cooled solutions available
  • Power range from 2KW, 3KW compact drive systems up to 65KW high-power systems
  • Maximum torque up to 252 N·m

We also provide:

  • PMSM motors and motor controllers
  • Battery systems, chargers, DC-DC converters, and VCU
  • 96V / 144V liquid-cooled powertrain solutions
  • Customized drive axle and gear ratio solutions
  • Wiring harness and complete vehicle integration support

Our electrification solutions offer:

  • High low-speed torque output
  • Smooth and precise indoor operation
  • Lower operating and maintenance costs
  • Low noise and zero-emission performance
  • High efficiency and reliable industrial operation

We can customize complete powertrain solutions according to different vehicle platforms, payload capacities, and application requirements.

500W 48V to 12V High Efficiency DC DC Converter for Reliable Power Regulation 4
DC-DC Converter for Conversion kit for indoor factory logistics vehicles,

DC-DC converter solutions for indoor factory logistics vehicles are typically divided into three voltage platforms:

  • Low-voltage platforms such as 48V and 72V, suitable for compact AGVs, AMRs, and light-duty material handling vehicles, offering advantages in safety, simplicity, and cost efficiency.
  • Medium-voltage platforms including 96V and 144V, which are widely used in electric tow tractors, tugger vehicles, forklifts, and medium-duty warehouse logistics equipment, providing a good balance between power performance and system efficiency.
  • High-voltage platforms from 300V up to 600V or higher, suitable for heavy-duty industrial vehicles, large autonomous logistics systems, and high-power material handling equipment, offering higher power capability and improved efficiency for demanding applications.

We provide complete electrification solutions covering 48V, 72V, 96V, 144V, and high-voltage platforms, allowing customers to select the most suitable configuration based on vehicle type, payload, and power requirements.

Once the voltage platform and power level are defined, we further optimize the complete system architecture, including DC-DC converters, motors, controllers, battery systems, and other key components, ensuring a fully matched, reliable, and efficient powertrain solution for each application.

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dashboard for Conversion kit for indoor factory logistics vehicles,

The dashboard is a key component in indoor factory logistics vehicles such as AGVs, AMRs, electric tow tractors, tugger vehicles, forklifts, and material handling vehicles.

It should display real-time data including speed, SOC, voltage, current, and fault warnings. For industrial applications, CAN-bus communication dashboards are recommended for accurate system monitoring and controller integration.

We also provide an advanced 10.1-inch touchscreen smart dashboard with:

  • CAN communication support
  • Apple & Android screen mirroring
  • Multi-language interface
  • Real-time vehicle data display

The system must be matched with controller protocol and voltage levels (48V, 72V, 96V, 144V). It is designed with waterproof and vibration-resistant features for reliable operation in harsh industrial environments.

on board battery charger
Compact On-Board Charger for indoor factory logistics vehicles,

A compact on-board charger is an important component in indoor factory logistics vehicles such as AGVs, AMRs, electric tow tractors, tugger vehicles, forklifts, and material handling vehicles.

Compared with external charging systems, on-board chargers provide greater convenience for daily operation, especially in continuous industrial and warehouse logistics scenarios.

Most electric logistics vehicle platforms use 48V, 72V, 96V, or 144V lithium battery systems, requiring chargers with stable output voltage and intelligent charging protection. High-frequency compact chargers offer higher efficiency, lower heat generation, and reduced installation space requirements.

For industrial applications operating in demanding environments, waterproof and vibration-resistant designs are strongly recommended. CAN communication capability can also improve compatibility with the BMS, enabling real-time monitoring of charging status, battery temperature, current, and fault diagnostics.

A properly selected on-board charger improves charging safety, battery life, and overall system reliability.

pack
Space-Optimized Battery Packs for indoor factory logistics vehicles,

Battery installation space is a key consideration in indoor factory logistics vehicles such as AGVs, AMRs, electric tow tractors, tugger vehicles, forklifts, and material handling vehicles. Unlike standard factory-built EVs, integration projects must balance compact installation, weight distribution, and operational efficiency within limited chassis space.

To meet different power and endurance requirements, we provide multiple compact lithium battery pack options, including:

  • 51.2V 122Ah / 230Ah
  • 73.6V 122Ah / 230Ah
  • 102.4V 122Ah / 230Ah

The 51.2V platform is suitable for light-duty AGVs, AMRs, and short-distance warehouse delivery vehicles. The 73.6V system offers improved efficiency and load performance for medium-duty tow tractors and tugger applications. The 102.4V platform is designed for heavy-duty logistics vehicles, providing lower operating current, better thermal management, and higher drivetrain efficiency.

All battery packs are equipped with integrated BMS protection, including over-voltage, under-voltage, over-current, and temperature protection functions. The compact modular design also simplifies installation, maintenance, and system integration for industrial applications.

Successful Conversion Cases

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One of our customers from Russia is currently using our 72V 11KW PMSM electric powertrain solution for a compact tractor conversion project designed for small farms and agricultural applications.

The project is now in the integration stage, and we are looking forward to receiving operational feedback and field performance data soon.

This solution features:

  • 72V high-efficiency PMSM motor system
  • High low-speed torque output
  • Compact and lightweight design
  • Quiet, zero-emission operation
  • Lower operating and maintenance cost vs. diesel systems

Electric tractor conversion is increasingly adopted in modern agriculture, especially for:

  • Small farms
  • Orchards
  • Vineyards
  • Greenhouses

Green Motor Tech provides complete EV conversion solutions for agricultural machinery, including motors, controllers, battery systems, chargers, DC-DC converters, rear axle customization, gear ratio optimization, PCD solutions, and full powertrain integration support.

If you are working on agricultural electrification projects, we can provide customized solutions based on your platform and working conditions.

 
 

Contact us for a more complete retrofit

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