Transform any vehicle into an electric powerhouse with our comprehensive EV drivetrain kits. Professional-grade components for seamless electric vehicle conversion.
Explore Drivetrain KitsWhat is an EV Drivetrain Kit?
An EV drivetrain kit is a comprehensive package containing all essential components needed to convert a traditional internal combustion engine vehicle into an electric vehicle. These kits include the electric motor, motor controller, battery management system, charging infrastructure, and all necessary wiring and mounting hardware.
Modern EV drivetrain kits are designed for various vehicle types, from compact cars to heavy-duty trucks, offering scalable power outputs and customizable configurations to meet specific performance requirements and budget constraints.
Core Components of EV Drivetrain Kits
Electric Motor
High-efficiency AC or DC motors ranging from 20kW to 200kW+, including PMSM, induction, and brushless DC options optimized for automotive applications with regenerative braking capabilities.
Motor Controller
Advanced electronic speed controllers with CAN bus communication, programmable torque curves, thermal protection, and seamless integration with vehicle systems for optimal performance.
Battery Pack
Lithium-ion battery systems with integrated BMS, thermal management, and safety features. Available in various capacities from 20kWh to 100kWh+ for different range requirements.
Charging System
Onboard chargers supporting Level 1, Level 2, and DC fast charging protocols with smart charging algorithms and grid integration capabilities for efficient energy management.
Power Electronics
DC-DC converters, inverters, and auxiliary power systems maintaining 12V electrical systems while providing high-voltage power distribution and management.
Control Interface
Digital dashboard displays, smartphone connectivity, and diagnostic interfaces providing real-time monitoring of battery status, range, efficiency, and system health.
EV Drivetrain Kit Specifications
| Component | Specification Range | Performance Features | Compatibility |
|---|---|---|---|
| Motor Power | 20kW - 300kW | Peak torque: 200-2000 Nm | Universal mounting options |
| Battery Capacity | 20kWh - 150kWh | Fast charging: 0-80% in 30-60 min | Modular pack design |
| Voltage Range | 96V - 800V | High efficiency: 95%+ | Multiple vehicle platforms |
| Range Capability | 100 - 500+ miles | Regenerative braking: 20% efficiency gain | Cars, trucks, buses |
| Charging Speed | 3.3kW - 150kW | Smart grid integration | CCS, CHAdeMO, Tesla |
Professional Installation Support
Our EV drivetrain kits include comprehensive installation guides, technical support, and certified installer network access to ensure successful conversion projects with warranty coverage.
Vehicle Compatibility & Applications
Supported Vehicle Types
- Passenger Cars: Compact to full-size sedans, hatchbacks, and coupes with front-wheel, rear-wheel, or all-wheel drive configurations
- Light Trucks & SUVs: Pickup trucks, crossovers, and SUVs up to 8,500 lbs GVWR with custom mounting solutions
- Commercial Vehicles: Delivery vans, box trucks, and fleet vehicles with high-duty cycle requirements
- Specialty Applications: Classic car restorations, racing vehicles, and custom builds with unique performance requirements
- Heavy Duty: Buses, large trucks, and industrial equipment with high-power drivetrain solutions
Performance & Efficiency Benefits
Instant Torque Delivery
Electric motors provide maximum torque from 0 RPM, delivering superior acceleration and responsiveness compared to internal combustion engines, with smooth power delivery across the entire speed range.
Energy Efficiency
EV drivetrains achieve 85-95% efficiency compared to 25-35% for gasoline engines, resulting in significantly lower operating costs and reduced energy consumption per mile traveled.
Regenerative Braking
Capture and store kinetic energy during deceleration, extending range by 15-25% while reducing brake wear and maintenance requirements through intelligent energy recovery systems.
Reduced Maintenance
Fewer moving parts eliminate oil changes, tune-ups, and many mechanical maintenance requirements, reducing total cost of ownership by 40-60% over vehicle lifetime.
Installation Process & Timeline
Step-by-Step Conversion Process
1. Vehicle Assessment (1-2 days)
Complete vehicle inspection, weight distribution analysis, and compatibility verification with drivetrain specifications.
2. ICE Removal (2-3 days)
Safe removal of internal combustion engine, transmission, fuel system, and exhaust components with proper disposal.
3. Motor Installation (3-4 days)
Precision mounting of electric motor, controller, and power electronics with custom fabrication as needed.
4. Battery Integration (2-3 days)
Battery pack installation, thermal management setup, and high-voltage safety system integration with proper shielding.
5. System Integration (3-5 days)
Wiring harness installation, control system programming, and integration with existing vehicle electronics.
6. Testing & Certification (1-2 days)
Comprehensive system testing, safety verification, and regulatory compliance certification for road use.
Cost Analysis & ROI
Investment Breakdown
5-Year Savings Projection
Typical EV drivetrain conversions save $8,000-$15,000 in fuel costs, $3,000-$6,000 in maintenance, and provide $5,000-$12,000 in tax incentives over five years, often achieving full ROI within 3-4 years.
