Ford F100 Electric Conversion Kit

HomeFord F100 Electric Conversion Kit

Ford F100 Electric Conversion Kit

The Case for Electrifying Your Ford F100

The Ford F100 stands as an iconic American pickup, celebrated for its timeless design and rugged character. Produced from 1953 to 1983, these trucks have earned a dedicated following among collectors and enthusiasts. However, their original internal combustion engines suffer from inherent limitations: poor fuel efficiency, frequent maintenance needs, significant emissions, and outdated performance.

Electrifying your Ford F100 transforms this classic into a modern driver's vehicle while preserving its vintage appeal. The benefits are compelling: instant torque for improved performance, dramatically reduced maintenance costs, zero tailpipe emissions, and lower operating expenses compared to gasoline alternatives.

Our comprehensive electric conversion kit is specifically engineered for the Ford F100, providing all essential components that work seamlessly together. This ensures a professional-grade conversion that maintains safety, reliability, and optimal performance while retaining your truck's classic character.

Classic Ford F100 undergoing electric conversion

What's Included in Our Ford F100 Electric Conversion Kit

High-performance electric motor for Ford F100 conversion

High-Performance Electric Motor

Our conversion kit includes a powerful 150kW (201 horsepower) electric motor specifically calibrated for the Ford F100's weight and performance requirements. This brushless AC motor delivers instant torque (up to 400Nm) for improved acceleration compared to the original engine, while maintaining efficient power consumption. The motor features a compact design that fits within the F100's engine bay without extensive modifications, and includes all necessary mounting brackets and hardware for a secure installation.

Lithium-ion battery pack for Ford F100 electric conversion

High-Capacity Lithium-Ion Battery Pack

The battery system is the heart of any electric vehicle, and our kit includes a 75kWh lithium-ion battery pack designed to fit in the F100's bed or underbody. This provides an estimated range of 150-200 miles on a single charge, suitable for both daily driving and weekend adventures. The battery pack features advanced thermal management, built-in safety systems, and a modular design that allows for future expansion if more range is needed. We include all necessary wiring harnesses, mounting hardware, and protective enclosures to ensure safe and secure installation.

Motor controller for Ford F100 electric conversion

Advanced Motor Controller

Our kit includes a state-of-the-art motor controller that acts as the "brain" of the electric drivetrain, regulating power flow between the battery pack and electric motor. This programmable controller is specifically tuned for our motor and battery combination, ensuring smooth acceleration, regenerative braking functionality, and optimal energy efficiency. It connects seamlessly with the vehicle's existing systems and includes a user-friendly interface for monitoring performance metrics and adjusting parameters as needed.

Charging system for Ford F100 electric conversion

Integrated Charging System

Our conversion kit includes a 6.6kW onboard charger compatible with both Level 1 (120V) and Level 2 (240V) charging stations, allowing convenient charging at home or at public facilities. The system includes a J1772 charging port that can be mounted discreetly on the vehicle, maintaining the F100's classic appearance. We also provide all necessary wiring and components for safe integration with your home's electrical system, along with a charging cable for Level 1 charging.

Adapter plate and coupling for Ford F100 electric conversion

Custom Adapter Plate and Coupling

To ensure compatibility with your Ford F100's existing transmission and drivetrain, our kit includes a precision-engineered adapter plate that connects the electric motor to your truck's transmission. This allows you to retain your existing gearbox, driveshaft, and differential, minimizing modifications and preserving the vehicle's original driving characteristics. The included coupling ensures smooth power transfer between the motor and transmission, with proper alignment and vibration dampening for reliable performance.

Digital instrumentation panel for Ford F100 electric conversion

Digital Instrumentation Panel

Our conversion kit includes a modern digital instrumentation panel that replaces the original gauges while maintaining a classic aesthetic that complements the F100's interior. This panel displays essential information such as battery state of charge, range estimate, motor temperature, current power usage, and speed. The system integrates with your vehicle's existing wiring where possible and includes all necessary sensors and connectors for a comprehensive monitoring solution.

Accessories and hardware for Ford F100 electric conversion

Complete Hardware and Accessories Package

Our kit includes all additional components necessary for a complete conversion, including high-voltage wiring harnesses, fuses and circuit protection devices, contactors, a DC-to-DC converter to power the vehicle's 12V systems, and all necessary mounting brackets, fasteners, and hardware. We also provide detailed installation manuals, wiring diagrams, and technical support to guide you through the conversion process, whether you're performing the work yourself or working with a professional shop.

Important Considerations When Choosing a Ford F100 Electric Conversion Kit

  • Vehicle Condition Assessment

    Before beginning your conversion, thoroughly inspect your Ford F100's condition, paying special attention to the chassis, suspension, brakes, and transmission. These components should be in good working order or restored before the electric conversion, as the added weight of batteries may affect handling and performance. Addressing mechanical issues beforehand ensures a safer and more reliable final product.

  • Range Requirements

    Carefully consider your typical driving patterns and range needs. Our standard 75kWh battery provides 150-200 miles of range, which suits most daily driving needs. If you require extended range for longer trips, consider our optional battery expansion packages. Keep in mind that larger battery packs increase weight, cost, and may require more extensive modifications to fit in your F100.

  • Charging Infrastructure

    Evaluate your home charging options before purchasing a conversion kit. While Level 1 charging (120V) is possible, installing a Level 2 (240V) charging station will significantly reduce charging time. Consider your electrical service capacity and whether upgrades may be needed to support your charging requirements.

  • Installation Complexity

    Assess your mechanical and electrical skills honestly. While our kit is designed for accessibility, electric vehicle conversions involve high-voltage systems that require proper handling and safety precautions. If you're not experienced with automotive electrical systems, consider working with a professional shop that has experience with EV conversions.

  • Legal and Regulatory Compliance

    Research local regulations regarding vehicle modifications and electric conversions. Some jurisdictions have specific requirements for converted vehicles, including inspections, safety standards, and registration procedures. Our kit is designed to meet relevant safety standards, but it's your responsibility to ensure compliance with local laws.

  • Weight Distribution

    Electric conversion changes your vehicle's weight distribution significantly. Our kit is engineered to minimize negative impacts, but you should be prepared for possible adjustments to suspension components to maintain proper handling and ride quality. Consider upgrading to heavier-duty springs or adjustable shocks if needed.

  • Budget Planning

    In addition to the conversion kit itself, budget for potential additional expenses such as professional installation (if needed), vehicle preparation (repairs/restoration), any necessary tools, and post-conversion adjustments. It's also wise to set aside funds for unexpected challenges that may arise during the conversion process.

  • Warranty and Support

    Choose a conversion kit from a provider that offers comprehensive technical support and product warranties. Our kit includes a 3-year warranty on major components and lifetime technical support to assist you throughout your conversion journey and beyond.

Contact Us for Pricing and Custom Conversion Plans

Ready to transform your Ford F100 into a modern electric vehicle while preserving its classic appeal? Contact us today to discuss your specific needs, get detailed pricing information, and develop a custom conversion plan tailored to your truck and driving requirements.

Our team of EV conversion specialists has extensive experience with Ford F100 conversions and can answer all your questions, from technical details to installation options. We offer both DIY kits and full turnkey conversion services through our network of certified installers.

Frequently Asked Questions About Ford F100 Electric Conversions

How long does the conversion process take?

For a DIY enthusiast with moderate mechanical experience, the conversion typically takes 40-60 hours spread over several weekends. Professional shops with experience in EV conversions can usually complete the process in 1-2 weeks. The timeline can vary based on the condition of your vehicle, any unexpected issues that arise, and whether additional modifications or repairs are needed.

Will the conversion affect my Ford F100's value?

Electric conversions can positively impact the value of classic vehicles like the F100 for many buyers, particularly those interested in drivability and sustainability. A professionally executed conversion that maintains the vehicle's classic appearance while adding modern reliability often appeals to a growing segment of enthusiasts. However, some purist collectors may prefer original drivetrains. Our conversion is designed to be reversible in most cases, allowing you to preserve the original components if you wish to restore the vehicle to its factory configuration later.

Can I retain my Ford F100's original transmission?

Yes, our conversion kit is designed to work with your F100's existing manual or automatic transmission, depending on the model year. We provide custom adapter plates that allow the electric motor to connect to your transmission, preserving your truck's original drivetrain configuration. This minimizes modifications and helps maintain the vehicle's original driving characteristics while gaining the benefits of electric propulsion.

How much does it cost to charge an electric Ford F100?

Charging costs vary based on local electricity rates, but on average, you can expect to pay $0.10-$0.15 per kWh. With our 75kWh battery pack, a full charge would cost approximately $7.50-$11.25, providing 150-200 miles of range. This translates to roughly $0.05-$0.07 per mile, significantly less than the $0.20-$0.30 per mile typically associated with gasoline-powered F100s, resulting in substantial long-term savings.

What kind of maintenance does an electric F100 require?

Electric vehicles require significantly less maintenance than their internal combustion counterparts. You'll eliminate the need for oil changes, spark plug replacements, fuel filter changes, and exhaust system maintenance. The main maintenance items will be checking and maintaining the battery pack's health, inspecting wiring connections periodically, and performing regular vehicle maintenance like brake service and tire rotations. Overall, you can expect to reduce maintenance costs by 50-70% compared to a gasoline-powered F100.

Is the battery pack weatherproof and suitable for all climates?

Yes, our battery packs are fully enclosed in weatherproof, IP67-rated enclosures designed to withstand rain, snow, and various environmental conditions. The battery management system includes thermal regulation features to optimize performance in both hot and cold climates. In extreme temperatures, you may notice some temporary reduction in range, which is common with all lithium-ion battery systems, but our advanced thermal management helps minimize these effects.

Will the conversion affect my truck's payload capacity?

The addition of the battery pack adds approximately 600-800 pounds to your vehicle's weight. While this doesn't directly reduce payload capacity (which is based on gross vehicle weight rating), it does consume some of your truck's available payload. We recommend upgrading to heavy-duty rear springs to maintain proper ride height and handling characteristics, especially if you regularly carry heavy loads. Our technical team can provide specific recommendations based on your usage patterns.

Do you offer technical support during the conversion process?

Absolutely. All our conversion kits include comprehensive technical support from our team of EV conversion specialists. This includes access to detailed installation manuals, wiring diagrams, video tutorials, and direct phone/email support. We also maintain an online community forum where DIY converters can share experiences and solutions. For more complex issues, we offer virtual consultation services to help troubleshoot specific challenges during your conversion.

Shopping cart