Mitsubishi L200 Double Cabin Conversion Solution

HomeMitsubishi L200 Double Cabin Conversion Solution

The Mitsubishi L200 Double Cabin is a popular pickup truck known for its durability, versatility, and off-road capabilities. It is widely used for both commercial and personal purposes, offering a spacious double cabin design that accommodates five passengers comfortably

Converting a Mitsubishi L200 Double Cabin to an electric vehicle can be a worthwhile investment for those prioritizing sustainability and long-term savings. However, it requires careful planning, technical expertise, and a significant upfront investment. For commercial users, the conversion may be particularly appealing in regions with strong EV incentives or strict emissions regulations.

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Parts for Mitsubishi L200 Conversion

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控制器实物图照片

60KW/120KW 540V PMSM liquid cool motor and controller for EV conversion

Why Choose the Green Motor Technology (GMT) 
 ●  Less cost, more mileage
 ●  Unbeatable engine, 10 years lifespan, 2 years warranty
 ●  Leading one-stop EV drive system solutions provider for  the world
 ●  27 years motor manufacturing, 12 years EV conversion  supply experience 
 ●  800+ clients across 130+ countries

Based on Mitsubishi L200 GVW and speed, car structure, we keep the original drive shaft and rear axle, so we recommend direct drive motor type 540v 60kw(max 120kw) PMSM liquid cooling type motor controller kits, kindly find specification as below:

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Before installing the new electric system, it is necessary to determine the parts that need to be removed, as follows:

  1. The old diesel engine
  2. The 60kw motor is a direct drive motor and the old transmission system need to be removed,  connecting the motor with original drive axle by a flange, then drive axle to the original rear axle.
  3. The power steering, brake pump, and air conditioning compressor driven by the fuel engine

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rear axle drive shaftmotor

3KW DC to DC Converter with 250V 750V Input for 12V24V EV Output 1
3KW DC to DC Converter with 250V 750V Input for 12V24V EV Output 1

3KW DC to DC Converter with 250V-750V Input for 12V/24V EV Output

3KW Advanced DC to DC Converter - 250V-750V Input to 12V/24V Output for EV Charging Discover the efficiency of our 3KW DC to DC Converter, tailored for electric vehicles, with an impressive 250V-750V input range and a stable 12V/24V output, engineered to seamlessly charge and power your EV accessories
  • Enhance your electric vehicles with our robust 3KW DC to DC converter, designed to transform 250V-750V battery voltage into a consistent 12V or 24V DC output. This essential device provides a powerful DC supply to car accessories, including auxiliary batteries, lights, and dashboard meters etc

    Rated output power: 3000W

    Rated output voltage: 24V, adjustable

    Voltage regulation accuracy: ±140mV

    Efficiency: >95%

    Input voltage range: 250V-750V

    Low/high voltage protection: set per battery capacity

    Noise: < 50dB

    Working temperature: -40~85℃

    IP grade : IP66

    Cooling way: air cool

    Protection: over voltage protection , low voltage protection, over temperature protection, short circuit protection, reverse connect protection, equilibrium potential and ground protection, power-off protection

    Control logic: DCDC adopts high-level enable control, with a baud rate of 250kbps(can get adjustable), and the CAN bus circuit has no terminal resistance. Set the default output for power on.

10inch ev dashboard
10.1 inch TFT Instrument 1

GMT 12V 10.1-inch Smart Multimedia TFT Instrument Cluster for Electric Vehicle

CMVTE's smart instrument system features a high-brightness 10.1-inch TFT display with capacitive touch control. It has the functionality for vehicle instrument data collection, diagnosis, indication, settings, as well as multimedia entertainment functions, including AM/FM radio, MP5 video playback, MP3 audio playback, Bluetooth calling, Bluetooth music, and other media entertainment functions. Additionally, it supports driving assistance features such as reverse camera display and reverse radar distance measurement. The audio can be output to external speakers through a pre-amp or directly drive 4 channels of 25W speakers via a local amplifier.
  • his is a 12V instrument cluster, which can indicate converted vehicle speed, battery capacity (SOC), turning signals, Forward&Reverse gear etc.  
  • The design and shape is not designed specially for Beetle/Bug, because original meter is small round type, but due to CAN BUS in the controller and battery BMS, the original car meter can only indicate speed of vehicle, can not indicate battery capacity. So you can choose to use a new electric instrument cluster like this type or to use a very simple battery capacity meter only, then you can keep the old Beetle meter to show speed, and this new simple battery capacity meter.电量显示12 36V CAN
RDW Charger 1
RDW Charger 2

Air Cooled 6.6kW 540V On-Board Lithium Battery Charger

Discover the efficiency of our 6.6kW air-cooled onboard charger for electric vehicles, providing a compact, high-performance solution that ensures your EV is quickly and conveniently charged, making it an essential upgrade for your car.

This high efficiency intelligent charger is designed to meet the charging needs of power batteries for electric vehicles. This series of products adopt LLC resonance, active power factor correction, microcomputer measurement and control, full digital setting, full airtight waterproof and many other most advanced high frequency switching power supply technology and process design.

With: wide input voltage range, universal global voltage; The input power factor is up to 0.99, which significantly reduces the input current, thus reducing the cable heating. It can be safely used in the home distribution system. Low harmonic current, low interference to other electrical equipment ; Power switch to achieve a wide range of soft switch, high conversion efficiency and small electromagnetic interference, use time can save money; According to IP66 protection grade design, high waterproof performance; Small volume, light weight, quiet work, beautiful appearance, simple process, standardized production, high reliability, simple installation, operation, maintenance and other characteristics.

 USES the microcomputer measurement and control technology, embedded CPU can accurately detect the various states of battery, the advanced hiNengDuo sections of charging model can prevent the battery overcharge, owe charging, minimizing rechargeable batteries overheating caused by water loss phenomenon, slow down the battery discharge phenomenon caused by the plate, prolong the service life of battery. When the battery is fully charged, the charger will stop automatically.

With the functions of temperature compensation, automatic shutdown at full charge, battery reverse connection protection, output short circuit protection, output overvoltage protection, ac input overvoltage protection, overheat protection and so on, it is safe and reliable to use.

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Electric Hydraulic Power Steering EHPS (540V) for Bus Big Truck Conversion

An Electric Hydraulic Power Steering (EHPS) kit typically refers to a system that combines both electric and hydraulic components to assist in steering. This type of system can be used in various vehicles, including some electric or hybrid vehicles.

In conventional fuel vehicles, the vacuum assisted brake pump uses the vacuum generated by the engine intake manifold to provide power.

In the process of changing from oil to electricity, the vehicle power system is changed from a fuel engine to an electric drive system, but the brake system still needs help to ensure that the driver can easily press the brake pedal. The vacuum assisted brake pump can maintain this assisted function.

Compatible with the original braking system
Oil to electric conversion kits usually want to use as much of the braking system components of the original vehicle as possible. As an important part of the original brake system, the vacuum booster brake pump can be well compatible with brake pipe, brake caliper and other components.

 

4 packs

537.6V 105Ah Lithium Battery Packs LiFePO4 Cells 4 Packs Supporting European Standard Fast and Slow Charging

4-pack lithium battery pack is suitable for large truck or bus's solution, which is better to design car balance and space saving.

Lithium batteries are the core power components of electric vehicles.

Compared with traditional fuel engines, lithium batteries can provide a quieter and smoother power output for the vehicle. This is because the operation characteristics of the motor are not like the vibration and noise in the combustion and mechanical transmission process of the internal combustion engine, making the driving experience of electric vehicles more comfortable during the driving process.

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Successful Conversion Cases We've Delivered for Our Clients:

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This is from our customer in Indonesia, he chooses 540v 60kw(120kw) direct drive kit with battery for his Mitsubishi, after convesion,  speed can reach 100km/h. 

Can check more photos and videos as below

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Questions About Mitsubishi L200 Double Cabin

Yes, we provide all electronic parts for conversion.  We also provide wire diagram system, each part user manual, so you will have no obstacles for installation and connection of the system.

Yes, we provide motor spline coupler and adapter plate to install motor to original transmisison. But the original transmission’s clutch need to get removed. If you want to keep clutch, you need modify the spline coupler to clutch a bit. Because we do not have car in hand, so we bought a old transmission without clutch to make the coupler and adapter kit.

We provide two years for battery, and one year warranty for other parts. We only use top grade quality products. If any parts failure from manufacturing issues, we provide repair parts for replacement.

If we have stocks ready to go, the lead time is one weeek after order confirmed.  if we have no stocks, lead time might be 4 weeks after order confirmed.

After you have discussed with sales manager all details of the order, he or she will make proforma invoice with all details and bank accounts for payment, normally payment is through bank to bank T/T. Other payment ways are also flexible to accept after discussion.

We only use top brand of cells in China, like EVE, like Gotion etc, most of the case we use EVE brand pure new and A grade cells to make pack. And in our battery pack we surely use real automobile grade BMS, not simple protection board.

We care about reputation more than our customers!

We are real manufacturer, not sales trade office/company,  we started our motor production from 1995 in China. In conversion we now have more than 10 year experiencee. In the whole drive systems, we do not produce all parts, but motor we make, controller we provide CAN BUS and technical requests to our partner, same as lithium battery pack and wire hanress of the system, the design and CAN BUS are from us. other accessories like gas peda, meter etc we get from reliable partners.

Except motor and drive train solution, we also owns our own low speed electric vehicle assembly factory, its website/brand is www.gmtlsv.com

In short, we are EV expert with decades experience in China!

Yes, our key electronic components are with CE certificate for Europe markets, so at the moment, we ship to Europe like France, UK, Germany, Italy, Sweden, Belgium, Turkey etc. 

We also have ISO9001 quality manage certificate.

For our EV products, we also have WMI (World Manufacturer Identifier) certificate, each vehilce has its VIN number.

To some particular countries, they have requests in import or tax reduces policy such as for Africa countries and Middle East, COC or  SABER might needed for import. For some countries, certificate of origin: FORM A, FORM E etc are requested. We all have experience to make for customers.

Yes, of course, our engineers who can speak English directly, video talk/email/Whatsapp they can communicate and serve customers without obstacles.

No matter before-sales or after sales, we all request in time response 24 hours and 7 days as long as we see the requests. 

For necessary project, we can also send engineers to customers’ company for guide or training. 

We also welcome customers to send engineers to us for onsite learning and training!

Yes, no problem, we support that.  We hope customers can do longterm business so customization of his logo is OK

Please consult with our sales Director :

[email protected]

whatsapp/wechat: + 86 1812358 9096

We are more than welcome for your inquiries.

Contact us for a more complete retrofit

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