80T Off-Set Steered Tractor Electric Conversion Kit – 235KW Direct-Drive, 5-in-1 Controller, 3940NM Torque for Heavy-Duty Steel & Port Applications

80T Off-Set Steered Tractor Electric Conversion Solution for Port and Steel Mill Applications

Overview:
Our specialized electric conversion kit is engineered for the most demanding industrial environments, repowering 80-ton off-set steered tractors used in ports and steel mills. By replacing the unreliable diesel engine with a robust, high-torque electric direct-drive system, we deliver superior performance, zero emissions, and significantly reduced operating costs.

Key Specifications:

• Electric Motor: 235KW rated power (395KW peak)

• Torque Capacity: 2040NM rated (3940NM peak)

• Motor Speed: 1100 RPM rated (2800 RPM peak)

• Drive System: Simplified Direct-Drive (No gearbox)

• Voltage Platform: 600V DC Nominal (400V-750V DC Range)

Core Innovation & Components:

• High-Torque Direct-Drive Motor: Delivers massive instantaneous torque (3940NM peak) for moving heavy 80T loads with ease, directly coupled to the drive axle for maximum efficiency and minimal maintenance.

• Integrated 5-in-1 Controller: This compact, robust unit combines:

  • Dual 800A Motor Control Modules

  • Integrated 5kW Hydraulic Pump Driver (for steering/lifting)

  • Integrated 7.5kW Air Compressor Driver (for brakes)

  • 5kW DC/DC Converter

  • Power Distribution Unit (PDU)
    This integration drastically simplifies wiring, saves space, and enhances system reliability.

• Complete Powertrain Suite: High-voltage battery system, Vehicle Control Unit (VCU), digital instrument cluster, thermal management system, and all necessary cab interfaces (gear selector, pedals).

Performance & Operational Benefits:

• Unmatched Power for 80T Loads: Provides the immense torque required for efficient start-stop operations in short-distance, heavy-load scenarios.

• Extreme Durability: Built to withstand the harsh, high-vibration environment of steel mills and port terminals.

• Simplified Maintenance: The direct-drive design and integrated controller eliminate numerous mechanical and electrical components prone to failure.

• Zero Local Emissions: Creates a cleaner, healthier, and regulatory-compliant workspace.

• Cost-Effective Operation: Eliminates diesel fuel costs and reduces maintenance downtime, leading to a rapid return on investment.

Target Application:
This system is specifically designed for the repowering of 80-ton off-set/cab-offset steered tractors and other heavy-duty industrial terminal trucks in:

• Steel Mills and Metal Fabrication Plants

• Container Ports and Bulk Shipping Terminals

• Heavy Logistics and Manufacturing Facilities

Package Includes:
A complete turnkey solution including the direct-drive motor, the innovative 5-in-1 integrated controller, high-voltage battery pack, VCU, cooling systems, and all required accessories for a professional installation.

Transform your heavy-material handling fleet with our purpose-built, high-power electric conversion system.