The Indian electric vehicle revolution is accelerating at an unprecedented pace, with electric three-wheelers already capturing 60.2% of their segment’s retail sales as of June 2025 . As the country marches toward sustainable mobility, EV conversion kits have emerged as a cost-effective solution for owners of small cars and tuk-tuks (auto-rickshaws) looking to embrace electrification without purchasing a brand-new vehicle. This comprehensive guide explores the top EV conversion kits available in India for 2025, their pricing, performance metrics, and essential regulatory considerations.
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ToggleThe Case for EV Conversions in India
With over 138,606 electric vehicles projected to be sold in India in 2025, the transition to clean mobility is well underway . However, the high upfront cost of new electric vehicles remains a significant barrier for many consumers. EV conversion kits offer a pragmatic alternative, allowing owners to retrofit existing gasoline, diesel, or CNG-powered vehicles with electric drivetrains at a fraction of the cost of a new EV.
This approach not only extends the lifespan of existing vehicles but also addresses India’s unique transportation landscape where small cars like the Maruti Alto and tuk-tuks like the Bajaj RE form the backbone of urban mobility. Conversions typically pay for themselves within 12-36 months through reduced fuel and maintenance costs, making them an economically sound choice for both personal and commercial users.
Policy Support and Incentives
The Indian government has recognized the potential of EV conversions in accelerating electrification. In a landmark move, Madhya Pradesh launched the country’s first official EV policy in September 2025, offering cash support for retrofitting old vehicles with EV kits as part of its comprehensive green mobility initiative . This follows the central government’s Scheme to Promote Manufacturing of Electric Passenger Cars in India (SPME PCI), which creates a favorable ecosystem for EV component manufacturing, including conversion kits .
Key incentives for EV conversions include:
- Road tax and registration fee exemptions in participating states like Madhya Pradesh
- Financial subsidies for conversion kits (vary by state, typically 15-30% of kit cost)
- Reduced electricity tariffs for charging electric vehicles
- Access to dedicated EV lanes and parking in major cities
These policies have stimulated a growing market for conversion kits, with both domestic and international manufacturers offering products tailored to Indian conditions.
Top EV Conversion Kits for Small Cars (2025)
Small hatchbacks like the Maruti Alto, Hyundai Santro, and Tata Nano represent ideal candidates for electrification due to their lightweight construction and urban-centric design. Here are the leading conversion kits for 2025:
1. Shin Egle 20kW Budget Kit ($1,690 – $2,200)
This entry-level kit from Korean manufacturer Shin Egle has gained popularity for its reliability and affordability. The 20kW BLDC motor delivers sufficient power for city driving, while the 16kWh LFP (Lithium Ferro Phosphate) battery provides a real-world range of 110-130 km per charge . The kit includes a motor controller, battery management system (BMS), charger, and all necessary wiring harnesses.
Installation typically takes 2-3 days, and the system is compatible with most small cars weighing under 800kg. Shin Egle offers a 1-year warranty on all components, with optional extended coverage available.
2. Faradyi 30kW Performance Kit ($2,550 – $3,200)
Designed for drivers seeking better performance, Faradyi’s 30kW conversion kit features a synchronous motor that maintains good efficiency at higher speeds. The 24kWh LFP battery pack delivers an impressive range of 170-190 km, making it suitable for longer commutes .
A key advantage of this kit is its smart BMS that optimizes charging and battery health, extending the battery lifespan to an estimated 1,500+ charge cycles. The kit includes regenerative braking functionality, which can improve range by up to 15% in stop-and-go traffic.
3. Tata Power 40kW Premium Kit ($3,800 – $4,500)
India’s homegrown Tata Power offers a premium conversion solution targeting quality-conscious buyers. The 40kW motor provides brisk acceleration, while the 30kWh battery delivers a range of 200-220 km—comparable to many new electric cars . What sets this kit apart is its comprehensive integration with the vehicle’s existing systems, including dashboard displays for range and charging status.
Tata Power kits come with a 2-year warranty and the added benefit of nationwide service support through their extensive network. The system is AIS 156 certified, ensuring compliance with Indian safety standards.
Recommended Conversion Kits for Tuk-Tuks (2025)
Three-wheeled tuk-tuks are ubiquitous in Indian cities, serving as affordable transportation for millions. Converting these vehicles to electric power offers significant benefits for drivers, including lower operating costs and reduced noise pollution.
1. Dhruv Vidyut Basic Kit ($850 – $1,100)
Named after India’s indigenous electric vehicle technology initiative, the Dhruv Vidyut kit is specifically designed for small commercial vehicles. The 4kW motor and 8kWh battery provide a range of 80-100 km per charge—sufficient for a day’s urban operations .
A unique feature of this kit is its regenerative braking system optimized for tuk-tuk driving patterns, which can recover significant energy in stop-and-go traffic. The system supports both standard charging (4-6 hours) and fast charging (2-3 hours) options.
2. Omega Seiki Commercial Kit ($1,500 – $1,800)
Omega Seiki, a leading player in India’s electric commercial vehicle space, offers a robust conversion solution for Bajaj RE and similar tuk-tuks. The 6kW motor provides ample power for carrying passengers or light cargo, while the 12kWh LFP battery delivers a range of 120-140 km .
This kit includes a reinforced motor mounting system to handle the rough conditions often encountered in Indian traffic. Omega Seiki provides training to mechanics through its authorized service network, ensuring proper installation and maintenance.
3. Mahindra Electric Pro Kit ($2,200 – $2,800)
For commercial operators requiring maximum range and reliability, Mahindra’s Pro Kit delivers exceptional performance. The 8kW motor paired with a 16kWh battery provides a class-leading range of 160-180 km, allowing drivers to complete full-day operations without mid-shift charging.
The system features advanced thermal management to handle India’s high ambient temperatures, a critical consideration for battery longevity. Mahindra’s kit includes a 3-year warranty on the battery and 2-year warranty on other components, providing peace of mind for commercial users.
Technical Considerations for EV Conversions
When evaluating conversion kits, several technical factors deserve careful consideration:
Battery Technology
LFP (Lithium Ferro Phosphate) batteries have become the preferred choice for conversions due to their safety, durability, and lower cost . These batteries contain no cobalt or nickel, reducing both cost and environmental impact. A typical conversion uses batteries with a capacity ranging from 8kWh (tuk-tuks) to 30kWh (small cars), with a lifespan of 3-5 years under normal usage.
Charging Infrastructure
Most conversion kits come with standard 230V AC chargers that can be plugged into regular household outlets. Full charging times range from 4-8 hours depending on battery capacity. Fast-charging compatibility is available in premium kits but requires access to compatible charging stations.
Performance Metrics
- Range: 80-220 km per charge (varies by kit and vehicle)
- Top Speed: 40-80 km/h (electronically limited for safety)
- Acceleration: Adequate for urban driving, typically 0-40 km/h in 5-8 seconds
- Payload Capacity: Maintained at near-original levels for commercial vehicles
Regulatory Compliance and Safety
Ensuring compliance with Indian regulations is crucial for any EV conversion. The key standard to look for is AIS 156, which specifies safety requirements for retrofitted electric vehicles. This certification covers:
- Battery safety and thermal management
- Electrical system integrity
- Crashworthiness considerations
- EMI/EMC compliance
Conversions must be performed by authorized workshops, and the modified vehicle must pass inspection by the Regional Transport Office (RTO) to receive an updated registration certificate indicating the new powertrain.
It’s important to note that modifications to vehicle powertrains without proper certification can invalidate insurance coverage and may result in fines. The Madhya Pradesh EV policy has set a precedent for regulatory clarity, and similar guidelines are expected to be adopted nationwide .
Economic Analysis: Cost vs. Savings
The economic case for EV conversions is compelling. Let’s consider a typical scenario for both a tuk-tuk and a small car:
Tuk-Tuk Conversion
- Conversion cost: $1,500 (with 20% state subsidy: $1,200)
- Daily fuel cost savings: $2.50 (compared to CNG)
- Monthly maintenance savings: $15
- Estimated payback period: 14-18 months
Small Car Conversion
- Conversion cost: $3,000 (with 20% state subsidy: $2,400)
- Daily fuel cost savings: $1.80 (compared to gasoline)
- Monthly maintenance savings: $25
- Estimated payback period: 24-30 months
These calculations assume average usage patterns. Commercial vehicles with higher daily mileage will achieve payback even faster.
Installation and Maintenance
While some technically inclined enthusiasts may attempt DIY installations, professional installation is strongly recommended. Authorized workshops have the expertise to ensure proper integration with the vehicle’s existing systems, including brakes, suspension, and electrical architecture.
Installation times typically range from 2-5 days depending on the vehicle type and kit complexity. Post-conversion, maintenance requirements are significantly reduced compared to internal combustion vehicles, with no oil changes, filter replacements, or engine tune-ups needed. Regular battery health checks and software updates are recommended every 6 months.
Conclusion: The Road Ahead for EV Conversions
As India moves toward its electric mobility goals, conversion kits represent a practical and affordable pathway for millions of vehicle owners. With supportive policies like Madhya Pradesh’s EV initiative and advancing battery technology, the economics of conversions will continue to improve .
For small car owners and tuk-tuk operators, 2025 offers an unprecedented range of high-quality conversion options from reputable manufacturers. Whether prioritizing budget, range, or commercial durability, there’s a solution to meet every need.
As with any significant vehicle modification, thorough research and consultation with authorized dealers are essential. By choosing certified kits and professional installation, vehicle owners can enjoy the benefits of electric mobility while ensuring safety and regulatory compliance.
The future of Indian transportation is electric, and conversion kits are making that future accessible to everyone today.
This article provides a comprehensive overview of EV conversion options in India, covering key aspects like available kits, policy support, technical details, and economic benefits to assist readers in making informed decisions.