Chevrolet Damas EV Conversion Kit

HomeChevrolet Damas EV Conversion Kit

In the realm of electric conversion for micro-commercial vehicles, the Chevrolet Damas, with its lightweight chassis (under 1.1 tons unloaded) and versatile design, emerges as an ideal candidate. GREEN MOTOR TECH’s integrated motor-controller retrofit kit, built on a 360V high-voltage platform, delivers 220 N·m of instant torque and 9,000 rpm high-speed performance. Its direct-drive rear axle seamlessly supports 2-ton payloads while slashing 0-60 km/h acceleration time by over 50%, blending utility with dynamic response. Featuring modular architecture, the kit optimizes chassis space for fast-charging compatibility and 250+ km range, offering urban logistics and short-haul transit a cost-effective, zero-emission transition path.

damas uz

Parts Included in the Chevrolet Damas Conversion Kit

3 pixian ai
1738908999138

32KW PPMSM MOTOR CONTROLLER 2 IN 1 DRIVE SYSTEM

Commercial vehicles: large minivan, small minivan Vehicle use: Commercial vehicle N1/ Passenger car M1( different announcement requirements ) Power Type: BEV Drive type: Rear drive integrated bridge Power configuration: See the figure below

Looking to upgrade your Chevrolet Damas into an eco-friendly electric vehicle? Our EV conversion kit, featuring the powerful 336 volt 32KW PMSM motor and controller 2 in 1, is the perfect solution.

With its impressive performance capabilities of up to 60kw and 220 N.m torque, max 9000RPM, our electric motor is specifically designed for EV conversions, ensuring that it’s both reliable and efficient. The included controller allows you to fine-tune the performance of the motor to match your driving style, while the lithium-ion batteries provide the power needed to keep your vehicle moving for longer periods of time.

this is a motor and controller 2 in 1 system we provide for VW Golf MK4, which is a high-performance drive system solution, features as below:

  Features

( 1 ) Miniaturization

  The electronic control and motor integration solution saves the three-phase line, and the electronic control and motor share the same housing and water channel, which is miniaturized and improves the usability of the product . Lift.

( 2 ) Performance improvement

  use TC275 triple-core chip, added functions such as arbitrary trailer and fault limp, and the software fault diagnosis was upgraded.

    NVH Improved performance, near field 10cm Peak torque main order noise ≤ 95db , the noise increases linearly with the speed, no protrusion Peak, software noise reduction, jitter suppression.

  Full-scenario torque safety strategy.

( 3 ) Reliability

  Assembly 10.95g vibration standard, meeting the requirements of integrated bridge applications.

     8 years or 30 Design life of 10,000 years.

  For integrated bridge applications, reliability verifications such as ice water impact and gravel impact are added.

( 4 ) Scalability

    PN power terminal, default IPT , connectors are optional.

  Optional cover open interlock to meet stricter regulatory requirements.

  The product has optional internal and external splines, and the default is internal splines.

    ASIl C functional safety version is optional.

    EMC level, high voltage conduction default CLASS 1 , CLASS 3 optional.

1.2KW DC to DC Converter for Electric Vehicles 200V 450V to 12V24V 2 1
1.2KW DC to DC Converter for Electric Vehicles 200V 450V to 12V24V 3

1.2KW DC to DC Converter for Electric Vehicles – 200V-450V to 12V/24V

DC to DC converters are electronic devices that convert direct current (DC) from one voltage level to another. They are essential components in many electronic systems, providing the necessary voltage conversion to power various devices.
  • The battery pack in Chevrolet Damas,typically has a high – voltage output. For example, the battery voltage of many electric vehicles may range from 48V to 800V. However, different components in the vehicle, such as the low – voltage electrical systems (usually 12V or 24V), require a stable and lower voltage supply. The DC-DC converter steps down the high – voltage DC from the battery to a lower, regulated DC voltage (12V in this case). This allows it to supply power to components like lights, infotainment systems, and various sensors that operate on a lower voltage standard.
  • The left one is the generally recommend DC-DC converter for high voltage system for reference.
10inch ev dashboard
10.1 inch TFT Instrument 1

GMT 12V 10.1-inch Smart Multimedia TFT Instrument Cluster for Electric Vehicle

CMVTE's smart instrument system features a high-brightness 10.1-inch TFT display with capacitive touch control. It has the functionality for vehicle instrument data collection, diagnosis, indication, settings, as well as multimedia entertainment functions, including AM/FM radio, MP5 video playback, MP3 audio playback, Bluetooth calling, Bluetooth music, and other media entertainment functions. Additionally, it supports driving assistance features such as reverse camera display and reverse radar distance measurement. The audio can be output to external speakers through a pre-amp or directly drive 4 channels of 25W speakers via a local amplifier.
  • This is a 12V instrument cluster, which can indicate converted vehicle speed, battery capacity (SOC), turning signals, Forward&Reverse gear etc.  
  • The design and shape is  specially for Chevrolet Damas, the original meter is small round type, due to CAN BUS in the controller and battery BMS, the original car meter can only indicate speed of vehicle, can not indicate battery capacity. So you can choose to use a new electric instrument cluster like this type or to use a very simple battery capacity meter only, then you can keep the old Beetle meter to show speed, and this new simple battery capacity meter.电量显示12 36V CAN
  • Or you can choose a more premium smart meter which combines functions of media& entertainment and speed&battery indicator, except as a normal electric car meter, it also has bluetooth, music and movie player, reverse camera, car play etc.  more details you can consult with our sales person. 4 scaled
RDW Charger 1
RDW Charger 2

Air Cooled 6.6kW 360V On-Board Lithium Battery Charger

Discover the efficiency of our 6.6kW air-cooled onboard charger for electric vehicles, providing a compact, high-performance solution that ensures your EV is quickly and conveniently charged, making it an essential upgrade for your car.

This high efficiency intelligent charger is designed to meet the charging needs of power batteries for electric Chevrolet Damas, This series of products adopt LLC resonance, active power factor correction, microcomputer measurement and control, full digital setting, full airtight waterproof and many other most advanced high frequency switching power supply technology and process design.

With: wide input voltage range, universal global voltage; The input power factor is up to 0.99, which significantly reduces the input current, thus reducing the cable heating. It can be safely used in the home distribution system. Low harmonic current, low interference to other electrical equipment ; Power switch to achieve a wide range of soft switch, high conversion efficiency and small electromagnetic interference, use time can save money; According to IP66 protection grade design, high waterproof performance; Small volume, light weight, quiet work, beautiful appearance, simple process, standardized production, high reliability, simple installation, operation, maintenance and other characteristics.

 USES the microcomputer measurement and control technology, embedded CPU can accurately detect the various states of battery, the advanced hiNengDuo sections of charging model can prevent the battery overcharge, owe charging, minimizing rechargeable batteries overheating caused by water loss phenomenon, slow down the battery discharge phenomenon caused by the plate, prolong the service life of battery. When the battery is fully charged, the charger will stop automatically.

With the functions of temperature compensation, automatic shutdown at full charge, battery reverse connection protection, output short circuit protection, output overvoltage protection, ac input overvoltage protection, overheat protection and so on, it is safe and reliable to use.

vacuum pump brake 1
vacuum pump brake 6

12V vacuum pump booster

In some electric and hybrid vehicles, a vacuum pump may be used to provide brake assist. The vacuum pump ensures that there's sufficient vacuum pressure for power brake assistance. This is especially important in situations where the regenerative braking alone may not provide enough deceleration force.

In conventional fuel Chevrolet Damas, the vacuum assisted brake pump uses the vacuum generated by the engine intake manifold to provide power.

In the process of changing from oil to electricity, the vehicle power system is changed from a fuel engine to an electric drive system, but the brake system still needs help to ensure that the driver can easily press the brake pedal. The vacuum assisted brake pump can maintain this assisted function.

Compatible with the original braking system
Oil to electric conversion kits usually want to use as much of the braking system components of the original vehicle as possible. As an important part of the original brake system, the vacuum booster brake pump can be well compatible with brake pipe, brake caliper and other components.

brake pump

lithium battery pack
lithium battery pack PDU

Dual-Enclosure 339V 105Ah 35.6KWH LiFePO4 Lithium Ion Battery Pack for Advanced Electric Vehicle Performance

Maximize your EV's potential with our 339V 105Ah Dual Encased LiFePO4 Battery Pack: robust energy density, seamless integration, superior safety, and extended durability. Power ahead with innovation.

Lithium batteries are the core power components of electric vehicles, especially for our pouplar Chevrolet Damas.

Compared with traditional fuel engines, lithium batteries can provide a quieter and smoother power output for the vehicle. This is because the operation characteristics of the motor are not like the vibration and noise in the combustion and mechanical transmission process of the internal combustion engine, making the driving experience of electric vehicles more comfortable during the driving process.

Successful Chevrolet Damas Conversion Cases

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This case study features a custom retrofit project for an Uzbek client, demonstrating exceptional driving dynamics through a 50% reduction in 0-60 km/h acceleration and stable 2-ton load capacity, powered by GREEN MOTOR TECH’s integrated 360V motor-controller system.

Questions About Chevrolet Damas

Yes, we provide all electronic parts for conversion.  We also provide wire diagram system, each part user manual, so you will have no obstacles for installation and connection of the system.

Yes, we provide motor spline coupler and adapter plate to install motor to original transmisison. But the original transmission’s clutch need to get removed. If you want to keep clutch, you need modify the spline coupler to clutch a bit. Because we do not have car in hand, so we bought a old transmission without clutch to make the coupler and adapter kit.

We provide two years for battery, and one year warranty for other parts. We only use top grade quality products. If any parts failure from manufacturing issues, we provide repair parts for replacement.

If we have stocks ready to go, the lead time is one weeek after order confirmed.  if we have no stocks, lead time might be 4 weeks after order confirmed.

After you have discussed with sales manager all details of the order, he or she will make proforma invoice with all details and bank accounts for payment, normally payment is through bank to bank T/T. Other payment ways are also flexible to accept after discussion.

We only use top brand of cells in China, like EVE, like Gotion etc, most of the case we use EVE brand pure new and A grade cells to make pack. And in our battery pack we surely use real automobile grade BMS, not simple protection board.

We care about reputation more than our customers!

We are real manufacturer, not sales trade office/company,  we started our motor production from 1995 in China. In conversion we now have more than 10 year experiencee. In the whole drive systems, we do not produce all parts, but motor we make, controller we provide CAN BUS and technical requests to our partner, same as lithium battery pack and wire hanress of the system, the design and CAN BUS are from us. other accessories like gas peda, meter etc we get from reliable partners.

Except motor and drive train solution, we also owns our own low speed electric vehicle assembly factory, its website/brand is www.gmtlsv.com

In short, we are EV expert with decades experience in China!

Yes, our key electronic components are with CE certificate for Europe markets, so at the moment, we ship to Europe like France, UK, Germany, Italy, Sweden, Belgium, Turkey etc. 

We also have ISO9001 quality manage certificate.

For our EV products, we also have WMI (World Manufacturer Identifier) certificate, each vehilce has its VIN number.

To some particular countries, they have requests in import or tax reduces policy such as for Africa countries and Middle East, COC or  SABER might needed for import. For some countries, certificate of origin: FORM A, FORM E etc are requested. We all have experience to make for customers.

Yes, of course, our engineers who can speak English directly, video talk/email/Whatsapp they can communicate and serve customers without obstacles.

No matter before-sales or after sales, we all request in time response 24 hours and 7 days as long as we see the requests. 

For necessary project, we can also send engineers to customers’ company for guide or training. 

We also welcome customers to send engineers to us for onsite learning and training!

Yes, no problem, we support that.  We hope customers can do longterm business so customization of his logo is OK

Please consult with our sales Director :

[email protected]

whatsapp/wechat: + 86 1812358 9096

We are more than welcome for your inquiries.

Contact us for a more complete retrofit

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