Toyota Hilux EV Conversion Kit: Transform Your Pickup into a Powerful Electric Vehicle

HomeToyota Hilux EV Conversion Kit: Transform Your Pickup into a Powerful Electric Vehicle

The Toyota Hilux , stylised as HiLux and historically as Hi-Lux, is a series of pickup trucks produced and marketed by the Japanese automobile manufacturer Toyota. The majority of these vehicles are sold as pickup truck or cab chassis variants, although they could be configured in a variety of body styles.

The pickup truck was sold with the Hilux name in most markets, but in North America, the Hilux name was retired in 1976 in favor of TruckPickup Truck, or Compact Truck. In North America, the popular option package, the SR5 (Sport Runabout 5-Speed), was colloquially used as a model name for the truck, even though the option package was also used on other Toyota models, like the 1972 to 1979 Corolla. In 1984, the Trekker, the wagon version of the Hilux, was renamed the 4Runner in Venezuela, Australia and North America, and the Hilux Surf in Japan. In 1992, Toyota introduced a newer pickup model, the mid-size T100 in North America, necessitating distinct names for each vehicle other than Truck and Pickup Truck. Since 1995, the 4Runner is a standalone SUV, while in the same year Toyota introduced the Tacoma to replace the Hilux pickup in North America.

Since the seventh-generation model released in 2004, the Hilux shares the same ladder frame chassis platform called the IMV with the Fortuner SUV and the Innova minivan.

Cumulative global sales in 2017 reached 17.7 million units.[2] In 2019, Toyota revealed plans to introduce an electric-powered Hilux within six years

Parts Included in the Hilux Conversion Kit

1711161855667
1711161855667

Rated 70KW direct drive high torque PMSM motor truck and mini bus conversion kit

Upgrade your commercial fleet with our 70KW rated 100kw peak power, direct-drive PMSM motor, designed for high-efficiency electric truck and minibus conversions. This high-torque permanent magnet synchronous motor eliminates complex transmissions, delivering instant power, smoother acceleration, and reduced maintenance—perfect for last-mile delivery vehicles, shuttle buses, and utility trucks.

Why Choose This rated 70KW peak 100kw PMSM Conversion Kit?

✅ Direct-Drive Efficiency – No gearbox needed, maximizing energy transfer ✅ Peak Torque Output – 700+N·m direct from motor for confident hill climbing & load carrying ✅ Rugged IP67 Design – Water/dust resistant for demanding operations ✅ 260-460V Voltage Range – Compatible with most lithium battery systems ✅ OEM Mounting Points – Simplified installation on common truck chassis

Optimized for Commercial EVs:

• 2.5T-4.5T Light/Medium Trucks • 12 Seat Minibuses • Municipal & Cargo Applications

This powerful 70KW direct-drive PMSM motor delivers exceptional torque for a pickup truck, eliminating the need for the complex original transmission system. It connects directly to the drive axle via a custom flange, simplifying the conversion while providing robust performance.

Pre-Installation: What to Remove
Before installing the new electric system, you will remove:

  1. The original diesel/gasoline engine.

  2. The old transmission system (as this is a direct-drive setup).

  3. Engine-driven accessories (power steering pump, brake vacuum pump, A/C compressor), which will be replaced by electric versions.

微信图片 20241205171823 scaled

direct drive motor

Installation Note: New mounting brackets are typically required to securely fix the motor and other components to the Hilux chassis. Proper measurement and custom bracket fabrication are key to a successful, clean installation.

1.2KW DC to DC Converter for Electric Vehicles 200V 450V to 12V24V 2 1
1.2KW DC to DC Converter for Electric Vehicles 200V 450V to 12V24V 3

1.2KW DC to DC Converter for Electric Vehicles – 200V-450V to 12V/24V

DC to DC converters are electronic devices that convert direct current (DC) from one voltage level to another. They are essential components in many electronic systems, providing the necessary voltage conversion to power various devices.
  • Critical Function: Converts the high-voltage (e.g., 360V) from your traction battery pack down to a stable 12V or 24V output.

  • Purpose: Powers all the Hilux’s standard accessories—lights, wipers, windows, infotainment, and sensors—after the original alternator is removed.

  • High-Capacity Design: The 1.2KW rating is suited for larger vehicles like pickup trucks with significant electrical loads.

Car Dashboard Dashboard E620 Instrument Cluster 3
Car Dashboard Dashboard E620 Instrument Cluster

CMVTE Car Dashboard Display E-620 Instrument Cluster

Elevate your club car golf cart experience with the E620 Digital Dashboard, an all-in-one informational hub designed to bring car-like sophistication to your ride. This sleek car digital dashboard not only enhances your cart's aesthetics but comes equipped with an intuitive speedometer, ampere meter, and coulombmeter, giving you complete control over speed and power metrics. Integrated with a crucial buzzer alarm function for timely warnings, and seamlessly connected via CAN signal from the motor controller, the E620 Dashboard is the upscale, functional upgrade your golf cart deserves.
  • Modern EV Data Display: This 12V digital cluster shows essential information for your converted Hilux: vehicle speed, battery state of charge (SOC), gear selection (Forward/Reverse), and turn signals.

  • Flexible Integration: While not a custom Hilux shape, it provides vital data the original gauges cannot. You can choose to replace the factory cluster or keep the original speedometer and add a separate battery capacity gauge.

  • 电量显示12 36V CAN
  • Premium Upgrade Available: Inquire about our advanced smart meter with Bluetooth, multimedia playback, reverse camera input, and smartphone mirroring (CarPlay/Android Auto) for a fully modernized cockpit.
  • 4 scaled
RDW Charger 1
RDW Charger 2

Air Cooled 6.6kW 360V On-Board Lithium Battery Charger

Discover the efficiency of our 6.6kW air-cooled onboard charger for electric vehicles, providing a compact, high-performance solution that ensures your EV is quickly and conveniently charged, making it an essential upgrade for your car.

This high-efficiency, intelligent on-board charger is built for the demands of a high-capacity EV battery pack.

  • Fast Charging: At 6.6kW, it enables significantly quicker recharge times compared to standard chargers.

  • Robust & Reliable: Features advanced LLC resonance technology, active power factor correction (PFC ≥0.99), and full microcomputer control.

  • Comprehensive Safety: Includes protections against overcharge, short circuit, over-voltage, and overheating. Rated IP66 for water and dust resistance.

  • Key Specs: Wide global input voltage (85-265Vac), high efficiency (≥93%), low noise operation, and CE certified.

vacuum pump brake 1
vacuum pump brake 6

12V vacuum pump booster

In some electric and hybrid vehicles, a vacuum pump may be used to provide brake assist. The vacuum pump ensures that there's sufficient vacuum pressure for power brake assistance. This is especially important in situations where the regenerative braking alone may not provide enough deceleration force.

The Hilux’s power brake booster relies on engine vacuum. After an EV conversion, this vacuum source is gone.

  • Solution: Our 12V electric vacuum pump provides a consistent and reliable vacuum supply for the brake booster.

  • Benefit: Ensures your power brakes retain their familiar feel and full stopping power, maintaining safety and compatibility with the original brake system.

brake pump

lithium battery pack
lithium battery pack PDU

Dual-Enclosure 339V 105Ah 35.6KWH LiFePO4 Lithium Ion Battery Pack for Advanced Electric Vehicle Performance

Maximize your EV's potential with our 339V 105Ah Dual Encased LiFePO4 Battery Pack: robust energy density, seamless integration, superior safety, and extended durability. Power ahead with innovation.

The energy heart of your electric Hilux, designed for range and durability.

  • Substantial Capacity: 35.6 kWh provides the energy needed for practical daily use and workload.

  • Superior Chemistry: LiFePO4 (Lithium Iron Phosphate) batteries offer enhanced safety, longer lifespan, and stable performance compared to other lithium types.

  • Professional Design: The dual-enclosure structure aids in installation flexibility and thermal management within the truck’s frame.

battery

Successful Conversion Cases We've Delivered for Our Clients:

微信图片 20241104161210
hilux toyota

.Here is the feedback by our Thailand customer who use our 70kw motor kit to convert his Toyota Hilux, max speed 140kmph.

Questions About Toyota Hilux

Yes, we provide all electronic parts for conversion.  We also provide wire diagram system, each part user manual, so you will have no obstacles for installation and connection of the system.

Yes, we provide motor spline coupler and adapter plate to install motor to original transmisison. But the original transmission’s clutch need to get removed. If you want to keep clutch, you need modify the spline coupler to clutch a bit. Because we do not have car in hand, so we bought a old transmission without clutch to make the coupler and adapter kit.

We provide two years for battery, and one year warranty for other parts. We only use top grade quality products. If any parts failure from manufacturing issues, we provide repair parts for replacement.

If we have stocks ready to go, the lead time is one weeek after order confirmed.  if we have no stocks, lead time might be 4 weeks after order confirmed.

After you have discussed with sales manager all details of the order, he or she will make proforma invoice with all details and bank accounts for payment, normally payment is through bank to bank T/T. Other payment ways are also flexible to accept after discussion.

We only use top brand of cells in China, like EVE, like Gotion etc, most of the case we use EVE brand pure new and A grade cells to make pack. And in our battery pack we surely use real automobile grade BMS, not simple protection board.

We care about reputation more than our customers!

We are real manufacturer, not sales trade office/company,  we started our motor production from 1995 in China. In conversion we now have more than 10 year experiencee. In the whole drive systems, we do not produce all parts, but motor we make, controller we provide CAN BUS and technical requests to our partner, same as lithium battery pack and wire hanress of the system, the design and CAN BUS are from us. other accessories like gas peda, meter etc we get from reliable partners.

Except motor and drive train solution, we also owns our own low speed electric vehicle assembly factory, its website/brand is www.gmtlsv.com

In short, we are EV expert with decades experience in China!

Yes, our key electronic components are with CE certificate for Europe markets, so at the moment, we ship to Europe like France, UK, Germany, Italy, Sweden, Belgium, Turkey etc. 

We also have ISO9001 quality manage certificate.

For our EV products, we also have WMI (World Manufacturer Identifier) certificate, each vehilce has its VIN number.

To some particular countries, they have requests in import or tax reduces policy such as for Africa countries and Middle East, COC or  SABER might needed for import. For some countries, certificate of origin: FORM A, FORM E etc are requested. We all have experience to make for customers.

Yes, of course, our engineers who can speak English directly, video talk/email/Whatsapp they can communicate and serve customers without obstacles.

No matter before-sales or after sales, we all request in time response 24 hours and 7 days as long as we see the requests. 

For necessary project, we can also send engineers to customers’ company for guide or training. 

We also welcome customers to send engineers to us for onsite learning and training!

Yes, no problem, we support that.  We hope customers can do longterm business so customization of his logo is OK

Please consult with our sales Director :

[email protected]

whatsapp/wechat: + 86 1812358 9096

We are more than welcome for your inquiries.

Contact us for a more complete retrofit

    Related Recommendations:

    2KW 36V
    3kw。

    2KW 36V AC motor air cool Rear Drive Electric Car Conversion Kit

    Determining the suitability of a rated 2kW /peak 4kw 36V electric motor kit for a specific car involves several factors, and it's crucial to consider compatibility, vehicle weight, and intended use. Electric motor kits are often designed for smaller vehicles or specific applications
    Hot
    5kw 72v
    电机实物图照片1

    3KW 60V PMSM air cool vehicle conversion motor and controller kit

    Determining the suitability of a 3kW RATED/PEAK 6KW  60V/72V electric motor kit for a specific car involves several factors, and it's crucial to consider compatibility, vehicle weight, and intended use. Electric motor kits are often designed for smaller vehicles or specific applications  
    rear wheel drive kit
    3kw。

    3KW 48V AC motor air cool Rear Drive Electric Car Conversion Kit

    Determining the suitability of a 3kW rated/peak 6kw 48V electric motor kit for a specific car involves several factors, and it's crucial to consider compatibility, vehicle weight, and intended use. Electric motor kits are often designed for smaller vehicles or specific applications
    7.5kw72vconversionkit
    3kw

    3KW Electric Motor and Controller- 72V / 60V/ 48V Brushless Motor with Matching Programmable Controller | Tuktuk Rickshaw Bajaj Upgrade

    Upgrade your electric tuktuk, rickshaw, tricycles or Bajaj etc with our high-performance 3KW Brushless Motor and Programmable Controller Kit. Engineered for commercial-grade applications, this powerful duo delivers the perfect balance of robust torque, impressive hill-climbing ability, and superior energy efficiency. Say goodbye to sluggish performance and hello to a smoother, faster, and more reliable ride that boosts your operational productivity.
    Shopping cart