VW Beetle Electric Conversion Kit: Complete Guide & Premium Parts for Your Classic EV Upgrade

HomeVW Beetle Electric Conversion Kit: Complete Guide & Premium Parts for Your Classic EV Upgrade

The iconic Volkswagen Beetle, with over 80 years of history, is more than just a car – it’s a cultural symbol. As electric vehicle (EV) technology advances, more Beetle enthusiasts are choosing eco-friendly electric conversions to preserve their classics while embracing modern performance. Our complete VW Beetle electric conversion kit provides everything you need for a seamless transformation, blending timeless style with zero-emission driving. Get expert guidance and start your EV conversion journey today!

VW beetle electric conversion kit

Parts Included in the VW Beetle Electric Conversion Kit

This motor is designed to mount directly in the original engine position. Using a custom spline coupler and adapter plate, it fixes securely to your Beetle’s factory transmission.

Key Considerations for Motor Selection:
Evaluate motor power, cooling method, torque, speed, target range, battery voltage, component space, and overall cost to choose the best solution for your Beetle.

Ask Yourself:

  • What top speed do you desire after conversion?

  • What was the horsepower of your original engine?

  • Will you keep the original gearbox?

15KW 96V

96v AC controller2
20kw144vkitgearselector

96v AC Electric Motor Controller

The 96v AC electric motor controller is designed for 10kw and 15kw systems. It offers high efficiency, programmability, and seamless integration with other electric components for smooth and efficient coordination.

 

  • The intelligent core of your EV system, this controller is crucial for:

    • Speed & Torque Control: Precisely adjusts power to the motor.

    • Efficiency Optimization: Maximizes energy use and range.

    • Safety Protections: Integrated safeguards for system reliability.

    • System Integration: Acts as the communication hub between motor, battery, and vehicle controls.

     

    Controller

Note: This product includes the complete system wire harness, gas pedal, and gear selector switch. Clear wiring diagrams are provided for straightforward installation.

500W 48V to 12V High Efficiency DC DC Converter for Reliable Power Regulation 4
500W 48V to 12V High Efficiency DC DC Converter for Reliable Power Regulation 2

96V to 12V DC to DC Converter | Reliable 500W High-Power Supply

DC to DC converters are essential electronic devices designed to efficiently convert direct current (DC) electricity from different battery voltages to a stable 12V or 24V DC output. These versatile power converters are widely used in a variety of electric vehicles (EVs), including cars, to ensure the reliable charging of 12V or 24V auxiliary batteries and power other accessories suited for electric car applications 96V to 12V DC to DC Converter | Reliable 500W High-Power Supply Explore our versatile collection of DC to DC converters, including highly efficient buck and step-up models. Ideal for cars, our 12V, 24V, and high-voltage converters are perfect for any application. Learn how converters work, the types available,
  • Function: Steps down the high-voltage DC (e.g., 96V) from your main battery to a stable 12V supply.

  • Purpose: Powers all standard automotive accessories (lights, wipers, audio, sensors) that require 12V, ensuring full compatibility after removing the original alternator.

  • Essential for Conversion: It seamlessly replaces the function of the old 12V charging system in your fuel-based Beetle.

  • DC DC
Car Dashboard Dashboard E620 Instrument Cluster 3
Car Dashboard Dashboard E620 Instrument Cluster

CMVTE Car Dashboard Display E-620 Instrument Cluster

Elevate your club car golf cart experience with the E620 Digital Dashboard, an all-in-one informational hub designed to bring car-like sophistication to your ride. This sleek car digital dashboard not only enhances your cart's aesthetics but comes equipped with an intuitive speedometer, ampere meter, and coulombmeter, giving you complete control over speed and power metrics. Integrated with a crucial buzzer alarm function for timely warnings, and seamlessly connected via CAN signal from the motor controller, the E620 Dashboard is the upscale, functional upgrade your golf cart deserves.
  • What it does: A 12V cluster displaying EV-critical data: vehicle speed, battery state of charge (SOC), turn signals, and gear position (Forward/Reverse).

  • Design Note: While not a custom Beetle shape, it provides essential EV data that the original speedometer cannot. You have two options:

    1. Replace the original gauge with this all-in-one cluster.

    2. Keep the classic Beetle speedometer for speed only, and add a simple separate battery capacity meter.

  • 电量显示12 36V CAN
  • Premium Option: For a high-tech feel, ask about our smart meter with Bluetooth, media playback, reverse camera, and CarPlay integration.
  • 4 scaled
on board battery charger
on board battery charger

Premium 3300W 96V 25A On Board Lithium Battery Charger for Electric Vehicles

Experience next-level charging with CMVTE's air-cooled 96V 25A lithium EV onboard charger. Its sleek design ensures quick installation and fast charging, keeping you on the move with confidence. Optimize your electric journey with CMVTE—where power meets innovation.

This intelligent, high-efficiency charger meets all needs for electric vehicle power batteries. Featuring LLC resonance, active PFC, and microcomputer control, it’s built with advanced switching power supply technology.

Key Advantages:

  • Wide global input voltage range (85-265Vac)

  • High power factor (≥0.99), reducing input current and cable heat

  • High waterproof rating (IP66)

  • Compact, quiet, and highly reliable

  • Full protections: temperature compensation, auto-shutoff, reverse polarity, short circuit, overvoltage, overheat

Technical Indicators:

  • Input Voltage Range: 85~265Vac

  • Input Current: < 10A @220Vac

  • Power Factor: ≥ 0.99

  • Efficiency: ≥93%

  • Protection Grade: IP66

  • Audible Noise: ≤40dB

  • Operating Temp: -25℃~55℃

  • Certification: CE

vacuum pump brake 1
vacuum pump brake 6

12V vacuum pump booster

In some electric and hybrid vehicles, a vacuum pump may be used to provide brake assist. The vacuum pump ensures that there's sufficient vacuum pressure for power brake assistance. This is especially important in situations where the regenerative braking alone may not provide enough deceleration force.

In conventional fuel vehicles, the vacuum assisted brake pump uses the vacuum generated by the engine intake manifold to provide power.

In the process of changing from oil to electricity, the vehicle power system is changed from a fuel engine to an electric drive system, but the brake system still needs help to ensure that the driver can easily press the brake pedal. The vacuum assisted brake pump can maintain this assisted function.

Compatible with the original braking system
Oil to electric conversion kits usually want to use as much of the braking system components of the original vehicle as possible. As an important part of the original brake system, the vacuum booster brake pump can be well compatible with brake pipe, brake caliper and other components.

motor adapter and coupler
Beetle motor shaft coupler

VW Beetle 15kw/20kw motor shaft coupling & transmission adapter plate

The adapters retain use of Beetle's original rear transmission and fit our 15KW/20KW AC motors.

In oil to electricity kits, the motor and gearbox are usually from different design systems. The adapter plate acts as an adaptive interface, allowing the output shaft of the motor to be precisely connected to the input shaft of the gearbox. For example, the diameter and shape of the motor output shaft may not match that of the gear box input shaft, and the transfer disc can ensure that the two are tightly and centrally connected by designing suitable shaft holes and connecting keyways. This is like the need for a conversion joint between pipes of different diameters to achieve seamless docking.

It also compensates for possible axial or radial deviations between the motor and the gearbox. Due to mounting space limitations or manufacturing tolerances, the motor shaft and gearbox shaft may not be aligned exactly in the same straight line. The transfer plate can absorb these deviations through a certain elastic or adjustable structural design, reduce vibration and abnormal wear, and ensure the smoothness of power transmission.

lithium ion battery pack
pack 1 pixian ai

CMVTE Lithium battery cell LEP battery cell LeFePO4 battery cell PACK 96V105AH 10KWH

Lithium iron phosphate: single nominal voltage 3.2V, voltage range 2.8~3.6V, and most of the electricity concentrated between 3.2~3.6V;It has the characteristics of safety, high stability, not easy to burn, high energy density, working temperature -20~65 degrees Celsius, good performance at high and low temperature.

Lithium batteries are the core power components of electric vehicles.

Compared with traditional fuel engines, lithium batteries can provide a quieter and smoother power output for the vehicle. This is because the operation characteristics of the motor are not like the vibration and noise in the combustion and mechanical transmission process of the internal combustion engine, making the driving experience of electric vehicles more comfortable during the driving process.

The PACK SIZE IS :850*360*262MM 

We use EVE brand cells, the one of the best in China. Automobile grade BMS with CAN BUS in the pack.

If you have other special dimensions request, you can tell us and discuss how to make it.

Why This Kit is the Ideal Choice for Your Beetle EV Project

This kit offers an economical and powerful solution for VW Beetle/Bug owners. We understand the classic car’s constraints and offer flexible power options:

  • AC Induction: 20KW rated / 55kw peak (air-cooled)

  • PMSM: 25KW rated / 45KW peak (liquid-cooled)

For the Beetle’s limited space, we recommend motors under 30KW rated power to ensure the high-voltage battery pack remains a practical size for installation.

We Serve More Than Beetles: CMVTE manufactures conversion kits from 1KW up to 200KW for various vehicles including cars, pickups, vans, buses, and trucks.

Have a specific project in mind? Contact our sales team for a detailed discussion!

Successful Conversion Cases We've Delivered for Our Clients:

微信图片 20210630111254

This is a Phillippines  customer, who used 7.5KW 72V motor made by our company. The coupler and adapter made by himself, his car is 1974 Super Beetle. After conversion, he won the first award in a country grade EV conversion Event. 

微信图片 20241028162354

This is a UK customer, who used our 15KW rated 96V motor kit. And he is very happy with the kit. 

Good feedback

VW Beetle Electric Conversion: Your Questions Answered

Why Convert a VW Beetle to Electric?

Converting your Beetle to electric drive eliminates emissions and tailpipe pollution, supporting sustainable transportation. You’ll also enjoy a quieter, smoother, and more responsive driving experience.

What’s Included in a Complete Beetle EV Conversion Kit?

Our comprehensive kit includes the motor, controller, adapter plate, LiFePO4 battery pack, charger, DC-DC converter, dashboard display, vacuum pump, and all necessary wiring and hardware for a complete conversion.

How Much Does a Beetle Electric Conversion Cost?

A full DIY conversion typically ranges from $6,000 to $20,000, depending on component choices (batteries being the largest cost factor). CMVTE offers economical kits that provide excellent long-term value and lower maintenance costs compared to gasoline engines.

How to Install an Electric Conversion Kit in a VW Beetle

Installation requires intermediate mechanical skills. The process involves removing the combustion engine, installing the electric motor with our adapter plate, and integrating the batteries, controller, and new electrical systems. We provide detailed diagrams to guide DIY builders. Professional installation typically takes 2-4 weeks.

What is the Range & Performance of an Electric Beetle?

With our 96V 105Ah LiFePO4 battery system, expect a range of 70 to 150 miles. The electric motor provides instant torque for improved acceleration, with top speeds between 70-90 mph. Driving is notably smoother and quieter than the original air-cooled engine.

Which Beetle Models Are Best for EV Conversion?

Classic 1960s-1970s Beetles (Type 1) are ideal due to their lightweight chassis and ample space for batteries. Our kits are compatible with both Standard and Super Beetle models. A vehicle with a solid, original body structure is the perfect candidate.

What Are the Top EV Conversion Kits Available?

While several brands offer kits, CMVTE stands out by providing a complete, affordable, and reliable all-in-one package specifically designed for the VW Beetle, backed by clear instructions and customizable battery options—perfect for DIY builders and workshops.

Start Your Classic Car’s Electric Future Today.
Contact CMVTE Now for a Custom Quote and Expert Support on Your VW Beetle EV Conversion!

Questions About Volkswagen Beetle Conversions

Yes, we provide all electronic parts for conversion.  We also provide wire diagram system, each part user manual, so you will have no obstacles for installation and connection of the system.

Yes, we provide motor spline coupler and adapter plate to install motor to original transmisison. But the original transmission’s clutch need to get removed. If you want to keep clutch, you need modify the spline coupler to clutch a bit. Because we do not have car in hand, so we bought a old transmission without clutch to make the coupler and adapter kit.

We provide two years for battery, and one year warranty for other parts. We only use top grade quality products. If any parts failure from manufacturing issues, we provide repair parts for replacement.

If we have stocks ready to go, the lead time is one weeek after order confirmed.  if we have no stocks, lead time might be 4 weeks after order confirmed.

After you have discussed with sales manager all details of the order, he or she will make proforma invoice with all details and bank accounts for payment, normally payment is through bank to bank T/T. Other payment ways are also flexible to accept after discussion.

We only use top brand of cells in China, like EVE, like Gotion etc, most of the case we use EVE brand pure new and A grade cells to make pack. And in our battery pack we surely use real automobile grade BMS, not simple protection board.

We care about reputation more than our customers!

We are real manufacturer, not sales trade office/company,  we started our motor production from 1995 in China. In conversion we now have more than 10 year experiencee. In the whole drive systems, we do not produce all parts, but motor we make, controller we provide CAN BUS and technical requests to our partner, same as lithium battery pack and wire hanress of the system, the design and CAN BUS are from us. other accessories like gas peda, meter etc we get from reliable partners.

Except motor and drive train solution, we also owns our own low speed electric vehicle assembly factory, its website/brand is www.gmtlsv.com

In short, we are EV expert with decades experience in China!

Yes, our key electronic components are with CE certificate for Europe markets, so at the moment, we ship to Europe like France, UK, Germany, Italy, Sweden, Belgium, Turkey etc. 

We also have ISO9001 quality manage certificate.

For our EV products, we also have WMI (World Manufacturer Identifier) certificate, each vehilce has its VIN number.

To some particular countries, they have requests in import or tax reduces policy such as for Africa countries and Middle East, COC or  SABER might needed for import. For some countries, certificate of origin: FORM A, FORM E etc are requested. We all have experience to make for customers.

Yes, of course, our engineers who can speak English directly, video talk/email/Whatsapp they can communicate and serve customers without obstacles.

No matter before-sales or after sales, we all request in time response 24 hours and 7 days as long as we see the requests. 

For necessary project, we can also send engineers to customers’ company for guide or training. 

We also welcome customers to send engineers to us for onsite learning and training!

Yes, no problem, we support that.  We hope customers can do longterm business so customization of his logo is OK

Please consult with our sales Director :

[email protected]

whatsapp/wechat: + 86 1812358 9096

We are more than welcome for your inquiries.

Contact us for a more complete retrofit

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