EV conversion has gradually received more attention in recent years, especially for those who love classic models. Giving old cars a new life through electrification is a modification method that combines environmental protection and sentiment. If you have been paying attention to new electric cars, but feel that modern designs lack personality, then the electric modification of retro models may rekindle your interest.

 

One of the reasons why the Volkswagen Beetle has become the first choice for many modification enthusiasts is its unique and classic design. In the 1930s, the Beetle, designed by Ferdinand Porsche, captured the hearts of countless people with its rounded shape and iconic curves. The Beetle is not just a car, but also a symbol – a symbol of unique personality and extraordinary style. Its compact body and unique appearance are still attractive in this era, with a sense of beauty that transcends time and space.

 

In addition, the Beetle has a simple structure and a light body, which is very suitable for electric modification. Many car owners choose to replace traditional gasoline engines with electric drive systems to reduce carbon emissions and improve the reliability and endurance of the vehicle. The modified electric Beetle not only retains the classic appearance but also has the environmental protection and performance advantages of modern electric vehicles.

Therefore, the Beetle electric modification is not only a tribute to the classic but also an exploration of future environmentally friendly travel.

Since Beetle modification is very popular overseas, many foreign modification companies provide various modification plans. However, the prices of these modification plans are usually not low. For example, the following is a typical modification case:

• Motor: NetGain HyPer9 AC Motor
• Controller: SME AC-X1 Controller for managing motor operations.
• Display: HyPer9 Compact LCD Display for real-time motor and system data.
• Motor Adapter Plate Kit: Adapter plate, hub, and hardware for fitting the motor to a VW air-cooled transmission.
• Battery Pack: Unassembled, 30 LFP (Lithium Iron Phosphate) cells with bus bars and bolts.
• Onboard Charger: 108V/32A/3300W

The budget for a complete electric conversion kit is over $18,000, making the conversion relatively inexpensive. Although electric conversion can give old cars new life and provide higher efficiency and environmental performance, the high cost of conversion makes many people reluctant to do so.

This is mainly because the core components of electric vehicles – motors, battery packs, and management systems – are generally expensive, especially high-performance motors and large-capacity lithium battery packs. Take this conversion plan as an example, it includes NetGain HyPer9 motors, Orion 2 battery management systems, J1772 charging ports, and a variety of safety components and mounting brackets to ensure the quality and safety of the conversion. However, the superposition of these high-quality components has increased the total cost, far exceeding the budget of many people for old car conversion.

In addition, electric vehicle conversion requires professional technical support and installation, which also increases labor costs. Even if the conversion is completed, vehicle maintenance and battery replacement will also cost a certain amount of money, further raising the long-term economic cost.

Nevertheless, for those car owners who truly love classic old cars and want to explore environmentally friendly travel methods, electric conversion is still a worthy option. The high initial investment can be exchanged for more efficient power output and lower carbon emissions of old cars, finding a balance between sentiment and environmental protection. Therefore, despite the high initial budget, electric modification still has a unique appeal and long-term value for individual enthusiasts and collectors.

Green Motor Tech offers the perfect solution to bring you the best of both worlds: a complete EV conversion kit that transforms a classic VW Beetle into a modern electric vehicle while retaining its iconic vintage look. Unsure where to start? Don’t worry—we’re here to guide you every step of the way.

 

The Beetle has always been our passion and holds a special place in our hearts as it was one of the first cars we offered to electrify for our customers. As a beloved classic, the Beetle offers a wide range of options to suit your every need, from understated elegance to extreme performance. This 1957 oval-window Beetle conversion was one of those projects, and this repeat customer recognized our strengths – combining classic automotive design with modern electrification. During the conversion, we carefully preserved the Beetle’s classic styling while incorporating modern elements to give it a fresh look.

 

Our Beetle electrification projects offer a unique driving experience for those who value classics and embrace the future, combining vintage charm with cutting-edge technology.

 

Green Motor Tech offers a complete range of conversion packages, and here are some of our most popular and lowest-cost conversions for our customers:

What’s Included:

 

• 96V 15KW AC Motor:GMT AC motor with a 15KW rating, 120N·m torque, and 6800 RPM.

• Controller Assembly: Includes the controller, key switch, stall switch, accelerator, and wiring harness.

• Dashboard Meter: A standard meter with an optional compact LCD display is included.

• DC-DC Converter:96V input (72V–120V) and 12V output.

• Emergency Switch: Includes connector for safety.

• On-Board Charger:3300W charging capacity.

• LFP Battery: High-quality EVE cells made in China.USB tool for diagnostics and programming.

• Gearbox with CV Shafts–for optional: Complete gearbox system with CV shafts.

We are pleased to offer the best price for the complete kit, available for under $5,000. This competitive pricing ensures that you receive top-quality components at an exceptional value, providing everything you need for optimal performance and reliability. With a focus on affordability without compromising on quality, this offer is designed to help you achieve your project goals while staying within budget.

We offer two modification options, giving you the flexibility to choose between retaining your current gearbox or upgrading to our gearbox and CV shaft solution. Below are the details of both options:

15kw 96v electric car drive system conversion kit for 23 seater sightseeing shuttle building electric car motor

Solution one： Use new motor gearbox shafts.

Cancel the old engine transmission clutch
1. disassemble the old engine, transmission, and clutch.

2. Cut the original shafts into two pieces, and keep the side connecting with the wheels.
3. Prepare new motor, new gearbox, and new shafts.
4. Cut the new shafts into two pieces, keep the side connecting with our gearbox

6. Install motor, gearbox, shafts, controller, etc to the vehicle

7. Lithium battery and charger installation

 

Solution two： Keep the old transmission

1. disassemble the old engine, and keep the transmission without a clutch.
2. We will make an adapter/coupler kit in the middle to connect with

the new motor and old transmission spline.

3. The coupler and adapter kit

EV conversion not only makes our lives more efficient but also contributes to a zero-emission future, helping reduce our carbon footprint and promoting environmental sustainability. By converting to electric power, you can enjoy a smoother, quieter ride with reduced maintenance costs, all while contributing to a cleaner planet.

Both of the VW beetle modification options we offer present the most economical solutions for your mobility needs, ensuring you can enhance your vehicle’s performance while staying within your budget. Whether you choose to retain your existing system or upgrade for greater efficiency and power, Green Motor Tech provides the ideal solution to meet your specific requirements. Our EV conversion kits are designed for ease of installation, long-lasting performance, and a seamless transition to electric driving. With our expertise and high-quality components, we ensure that your vehicle operates at its best, with improved energy efficiency, reduced emissions, and a more enjoyable driving experience.

Green Motor Tech is your trusted partner in driving the future of sustainable mobility, offering reliable and cost-effective solutions to help you make the switch to electric power.